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Company Profile

AWEBA Werkzeugbau GmbH Aue

We specialize in the manufacture of complex components of the tooling and engineering, typically in the lot size "one" and even small lots & prototypes.

We are equipped with machinery that covers the entire process chain of such components. From the pre-and soft processing, about the hardships in the area of the tool and machine typical types of steel, extends to the finish in air-conditioned rooms, our machinery. Machining Centers / Drilling / milling from DMG / DMU and Hermle, Roeder HSC milling, turning / lathe Mori Seiki and Okuma, grinders grinding / Jig Grinding by Hauser, Kellenberger, and the young and the EDM / DEM Wire EDM / EDM SEM from AgieCharmilles and OPS / Ingersoll are installed by us.

With 170 machine operators and 120 machines we make about 450,000 per year production hours.

We manufacture plates, frames, stamp guide plates, molded frames, moldings, 3D-shaped parts, guide plates, stripper, stripper plates and precision parts such as stamps, molds up to a size of 2000 x 1700, 3D parts up to 1700 x 1400, turned parts up to diameter 650 x 1000

In-house hardening, coatings (PVD, TiN, TiCN, CrN, WCC) in cooperation.

The materials we specialize in tool steels, high alloy steels (1.2379, 1.2343 ESR, 1.2344, 1.2311, 1.2312, 1.3343, Divar) powder metallurgy steels, PM steels (CPM, ASP, Vanadis VAN, REX, Hotvar) as well as hard metal carbide ( G10, G20, G30, K10, K20, K40, H40S).

Contact Persons

Gisbert Pauer
 
Phone: 03771-273405
Fax: 03771-273404
e-Mail:
Rainer Spahn
SGE Präzisionsteile
Phone: +49 (0) 3771 273 205
Fax: +49 (0) 3771 273 400
e-Mail:

Company data

200 - 500 Employees Form of enterprise: GmbH Trade registration no.: HRB 1870
Umsatz: 20 - 50 Mil. EUR Year of foundation: 1882

Manufacturing competencies

Assembling

  • Mechanical assembly

Beam welding

  • Laser-beam welding

Cast parts manufacturing

  • Pressure die casting

Die making (cutting / forming)

  • Deburing tools
  • Deep-drawing dies
  • Die replacement / wearing part manufacturing
  • Drawing dies
  • Embossing / swage dies
  • Fineblanking tools
  • Follow-on composite tools
  • Punching / Cutting tools

Drilling/boring

  • Deep-hole drilling
  • Drilling / threading / tapping

Electric arc fusion welding

  • Inert gas shielded arc welding (MIG/MAG)
  • Inert gas shielded arc welding (TIG)
  • Manual electrode welding

Grinding

  • Coordinate jig grinding
  • External cylindrical grinding
  • Internal cylindrical grinding
  • Profile grinding
  • Surface grinding machine

Inscripting/engraving

  • Engraver milling
  • Laser marking / Laser inscription

Jig, fixture and gauge construction

  • Assembly jigs
  • Clamping devices
  • Drilling / milling jigs
  • Gauges
  • Measuring / testing jigs
  • Welding jigs

Measuring / testing

  • Measuring / testing

Metal removal / erosion

  • Pilot hole drilling
  • Spark erosion countersinking
  • Spark erosion wire cutting

Milling

  • Form milling (3 D)
  • HSC milling
  • Surface milling (2 1/2 D)

Mould making

  • Blow moulds
  • Gravity casting moulds
  • Injection moulds
  • Pressure die casting

Non-metal application

  • Blacking
  • Potting of components

Positive & non-positive joining

  • Shrinking / cold-stretching

Precision machining

  • Sand blasting

Punching / severing

  • Fineblanking / pressing
  • Punching / pressing (Out-of-tool)

Sawing / abrasive cutting

  • Abrasive cutting
  • Sawing

Soldering

  • Soldering

Thermal processes

  • Annealing
  • Annealing / tempering
  • Hardening
  • Hardening and tempering

Thermochemical processes

  • Carburizing
  • Case hardening
  • Nitriding processes

Turning

  • Centering / end facing
  • Combined machining turning / drilling / milling
  • Hard turning
  • Polygonal / non-circular turning
  • Shaft machining
  • Swiss turning
  • Turning

Industries

  • Drive and gear engineering
  • Automotive and vehicle construction
  • Lighting industry
  • Electrical industry
  • Power generation and transmission industry
  • Precision engineering, mechatronics and optics
  • Hydraulic and pneumatic industry
  • Aerospace and aviation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Paper and printing machinery industry
  • Special purpose machinery manufacturing
  • Packaging industry
  • Machine tool manufacturing
  • Mechanical engineering

Certifications & CAD/CAM environment

Certifications
Exchangeable CAD formats
  • ISO 9001:2000
  • DXF
  • IGES
  • DWG
  • STEP
  • IGES 3D
  • CATIA
  • Pro/E
CAD systems NC systems
CATIA V5, Pro/E, Cimatron GibbCam, PEPS, Cimatron, Pro/E

Locations / Sites

Aue (Sachsen)

References

Eine kleine Auswahl von Referenzen: ABB, ALLGAIER, BMW Group, DAIMLER, FAG, FEINTOOL, FRAUNHOFER INSTITUT; INA, JOHNSONS CONTROLS, SANDEN, SIEMENS VDO, TRANSFORM, VOIT, VOLKSWAGEN

Machinery in Operation (extract)

  • - Okuma: LB45II
  • - Mori Seiki: NL2500
  • - Takisawa: TS 25 A 600
  • - OKUMA: LB45 II M
  • - TOS: SN500 S x 1500
  • - Mikromat: BKOE 630x1000
  • - Mikromat: BKOZ 900x1400
  • - Buck: TBFZ 2000
  • - TOS: FNGJ 32
  • - TOS: FNGP 40
  • - Heckert: FSS 315x1250
  • - Heckert: FSS 400x1600
  • - GUS: Model 7305
  • - DECKEL MAHO: DMC 50V
  • - MAHO: MAHO 800C
  • - SHW: UF31
  • - SHW: UF 21
  • - IBARMIA: ZV55L2200
  • - DMG: DMU 125 P
  • - Kellenberger: U 175 x 600
  • - Kellenberger: U 175 x 1000
  • - Kellenberger: 600 U
  • - Kellenberger: 1000 U
  • - Kellenberger: Kel-Vista UR 175x1000
  • - Jung: JF520
  • - Jung: JF525
  • - Geibel & Hotz: FS 60 AC SA
  • - Danobat: RT 1200
  • - Zirsch & Baldrusch: ZB 105
  • - Jung: J630 D
  • - Hauser: 3 SMO
  • - Hauser: S50
  • - AGIE: Excellence 2
  • - AGIE: Excellence 2
  • - AGIE: Chellence 3
  • - Hauser: S55
  • - Glauchau: SI6
  • - Auerbach: FUW 725
  • - Geibel & Hotz: FS 100 AC
  • - Forest Line: Major Mill 240
  • - MAHO: MH 1200
  • - Mikron: UCP 1000
  • - Hermle: C 40 U
  • - Hauser: S40
  • - Jung: J 525 C
  • - GUS: 3 E 711
  • - DMG: DMC 70 V
  • - DMG: DMC 100 V
  • - DMG: DMU 80 P
  • - Röders: RFM 1000
  • - Röders: RFM 600
  • - SHW: UF 6
  • - ELB: SF 30
  • - Blohm: HFS 512
  • - AXA: VSC 4 M
  • - DMG: DMU 50 T
  • - DMG: DMU 200 P
  • - DMG: DMU 200 T
  • - DMG: DMU 200 P (HSC)
  • - Meuselwitz: SFW 800 x 2000
  • - Charmilles Technologies: ROBOFORM 31 P
  • - Charmilles Technologies: ROBOFORM 35 P
  • - Charmilles Technologies: ROBOFORM 55 P
  • - Deckel: DE 15 C
  • - OPS INGERSOLL: Gantry 1200

AWEBA Werkzeugbau GmbH Aue

Damaschke Straße 7
08280 Aue
Germany
Region Aue-Schwarzenberg
(Sachsen)
Phone: 03771 273-205
Fax: 03771 273-400
e-Mail:
www:

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