Techpilot Basis Member
Hans Fleig GmbH Lahr
Contact & company data

Contact names

Bernhard Vetterer

  • CEO - Vertrieb

  • Phone: Show phone number +49 7821 9743 20
  • E-Mail: contact now
  •  

Marcel Stippich

  • Konstruktion

  • Phone: Show phone number +49 7821 9743 30
  • E-Mail: contact now
  •  

Terangi Guignet

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

1 - 100 1 mm -
300 mm
1 mm -
300 mm
1 mm -
300 mm
-
max. 80 kg -

Sawing

1 - 100 1 mm -
150 mm
1 mm -
150 mm
1 mm -
150 mm
1 mm -
100 mm
- -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Form milling (3 D)

1 - 100 1 mm -
250 mm
1 mm -
250 mm
1 mm -
50 mm
-
- -

HSC milling

1 - 100 1 mm -
250 mm
1 mm -
250 mm
1 mm -
50 mm
-
max. 50 kg -

Milling

1 - 100 1 mm -
400 mm
1 mm -
400 mm
1 mm -
120 mm
-
- -

Plastics & Rubber - Injection Moulding, Extruding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulding

20 - 50000000 mm -
350 mm
0,5 mm -
350 mm
0,3 mm -
350 mm
-
max. 1 kg -

Injection-mould around inserts

100 - 5000000 1 mm -
350 mm
1 mm -
350 mm
1 mm -
350 mm
-
max. 1 kg -

Tool making - Etching and Spark Erosion

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spark erosion countersinking

1 - 100 1 mm -
250 mm
1 mm -
250 mm
1 mm -
150 mm
-
max. 80 kg -

Spark erosion wire cutting

1 - 100 1 mm -
250 mm
1 mm -
250 mm
1 mm -
140 mm
-
max. 80 kg -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

- 1 mm -
250 mm
1 mm -
250 mm
1 mm -
250 mm
-
max. 80 kg -

Clamping devices

- 1 mm -
250 mm
1 mm -
250 mm
1 mm -
250 mm
-
max. 80 kg -

Drilling / milling jigs

- 1 mm -
250 mm
1 mm -
250 mm
1 mm -
250 mm
-
max. 80 kg -

Measuring / testing jigs

- 1 mm -
250 mm
1 mm -
250 mm
1 mm -
250 mm
-
max. 80 kg -

Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulds

- 200 mm -
400 mm
156 mm -
446 mm
156 mm -
446 mm
-
max. 500 kg -

Modelmaking

- 200 mm -
450 mm
156 mm -
446 mm
156 mm -
446 mm
-
max. 500 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

- 1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
max. 80 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Surface grinding machine

1 - 100 1 mm -
350 mm
1 mm -
350 mm
1 mm -
200 mm
-
max. 80 kg -
further Technologies

Company description

Specializing in small technical parts, we have been manufacturing precise, high-quality injection molds and plastic parts with part weights from 0.01 to 100 grams from all common thermoplastics for 45 years now. The maximum shot weight is 246 grams.

Our philosophy is to convince customers through expertise, quality and performance.

We attach great importance to comprehensive customer service, value for money of our products, as well as absolute delivery reliability.

Long-standing and satisfied customers from the automotive, electronics, aviation, textile and medical equipment industries are proof of our company's successful strategy.

Example automotive industry

The manufacturing spectrum for the automotive industry ranges from mini and micro switch parts of various series, connectors, components for radio transmitters and wheel covers to coil bodies for ignition coils.

Example electrical industry
The delivery program for the electronics industry includes:

* Housing parts

* Light guides, diode holders

* LED holders

* LCD holders

Example medical technology

Extremely thin-walled components for welding housing halves, whose function requires absolute sealing against the surrounding atmosphere.

Example textile industry and model making

Spring holder systems, harness couplings, track rollers, roller bearings and completely assembled pulley units form an excerpt from our range of parts for the textile industry.

Couplings and coupling parts for model railroads represent an excerpt from our parts for model making.

Example Advanced Technologies

Automatic assembly of O-rings of different colors and dimensions on injection molded parts.

The integrated 100% inspection includes a query on the correct fit of the O-rings by means of light barriers, a color recognition, as well as a leak test by a vacuum pressure sensor.

Thin-wall technology

Extremely thin-walled components with wall thicknesses of less than 0.3 mm, with or without glass fiber reinforcement, which are used in medical technology, automotive engineering and the electronics industry.
Read more

Machines

Picomax 60M Fehlmann 2004 HSC milling<br>Assembly jigs<br>Clamping devices<br>Form milling (3 D)<br>Drilling / milling jigs<br>Milling<br>Measuring / testing jigs<br>
Picomax 60M
Manufacturer: Fehlmann
Control: Heidenhain
Year of Construction: 2004
Technologies:
HSC milling
Assembly jigs
Clamping devices
Form milling (3 D)
Drilling / milling jigs
Milling
Measuring / testing jigs
Picomax 56 TOP Fehlmann 2016 Assembly jigs<br>Clamping devices<br>Drilling / milling jigs<br>Milling<br>Measuring / testing jigs<br>
Picomax 56 TOP
Manufacturer: Fehlmann
Control: Heidenhain
Year of Construction: 2016
Technologies:
Assembly jigs
Clamping devices
Drilling / milling jigs
Milling
Measuring / testing jigs
ALC400G Premium Sodick 2018 Spark erosion wire cutting<br>
ALC400G Premium
Manufacturer: Sodick
Control: -
Year of Construction: 2018
Technologies:
Spark erosion wire cutting
Genius 700 Zimmer & Kreim 2009 Spark erosion countersinking<br>
Genius 700
Manufacturer: Zimmer & Kreim
Control: Genius EDM
Year of Construction: 2009
Technologies:
Spark erosion countersinking
Duramax Zeiss 2017 Measuring / testing<br>
Duramax
Manufacturer: Zeiss
Control: U-SOFT
Year of Construction: 2017
Technologies:
Measuring / testing
FS420Z CB Geibel & Hotz 2008 Surface grinding machine<br>
FS420Z CB
Manufacturer: Geibel & Hotz
Control: -
Year of Construction: 2008
Technologies:
Surface grinding machine
FS640 SD Geibel & Hotz 2017 Surface grinding machine<br>
FS640 SD
Manufacturer: Geibel & Hotz
Control: -
Year of Construction: 2017
Technologies:
Surface grinding machine
HBS 225 A Flott 2018 Sawing<br>
HBS 225 A
Manufacturer: Flott
Control: -
Year of Construction: 2018
Technologies:
Sawing
Picomax 55 Fehlmann 1996 Assembly jigs<br>Clamping devices<br>Drilling / milling jigs<br>Milling<br>Drilling / threading / tapping<br>Measuring / testing jigs<br>
Picomax 55
Manufacturer: Fehlmann
Control: Heidenhain
Year of Construction: 1996
Technologies:
Assembly jigs
Clamping devices
Drilling / milling jigs
Milling
Drilling / threading / tapping
Measuring / testing jigs
FP 2 Friedrich Deckel 1976 Assembly jigs<br>Clamping devices<br>Drilling / milling jigs<br>Milling<br>Measuring / testing jigs<br>
FP 2
Manufacturer: Friedrich Deckel
Control: -
Year of Construction: 1976
Technologies:
Assembly jigs
Clamping devices
Drilling / milling jigs
Milling
Measuring / testing jigs
FP 1 Friedrich Deckel 1976 Assembly jigs<br>Clamping devices<br>Drilling / milling jigs<br>Milling<br>Measuring / testing jigs<br>
FP 1
Manufacturer: Friedrich Deckel
Control: -
Year of Construction: 1976
Technologies:
Assembly jigs
Clamping devices
Drilling / milling jigs
Milling
Measuring / testing jigs
Allrounder 270 C Arburg 2017 Injection-mould around inserts<br>Injection moulding<br>
Allrounder 270 C
Manufacturer: Arburg
Control: -
Year of Construction: 2017
Technologies:
Injection-mould around inserts
Injection moulding
Allrounder 320C Arburg 2016 Injection-mould around inserts<br>Injection moulding<br>
Allrounder 320C
Manufacturer: Arburg
Control: -
Year of Construction: 2016
Technologies:
Injection-mould around inserts
Injection moulding
Allrounder 470C Arburg 2021 Injection-mould around inserts<br>Injection moulding<br>
Allrounder 470C
Manufacturer: Arburg
Control: -
Year of Construction: 2021
Technologies:
Injection-mould around inserts
Injection moulding
Allrounder 520 E Arburg 2020 Injection-mould around inserts<br>Injection moulding<br>
Allrounder 520 E
Manufacturer: Arburg
Control: -
Year of Construction: 2020
Technologies:
Injection-mould around inserts
Injection moulding
Allrounder 570H Arburg 2020 Injection-mould around inserts<br>Injection moulding<br>
Allrounder 570H
Manufacturer: Arburg
Control: -
Year of Construction: 2020
Technologies:
Injection-mould around inserts
Injection moulding
22A BOY 2019 Injection-mould around inserts<br>Injection moulding<br>
22A
Manufacturer: BOY
Control: -
Year of Construction: 2019
Technologies:
Injection-mould around inserts
Injection moulding
35E BOY 2021 Injection-mould around inserts<br>Injection moulding<br>
35E
Manufacturer: BOY
Control: -
Year of Construction: 2021
Technologies:
Injection-mould around inserts
Injection moulding
50E BOY 2000 Injection-mould around inserts<br>Injection moulding<br>
50E
Manufacturer: BOY
Control: -
Year of Construction: 2000
Technologies:
Injection-mould around inserts
Injection moulding
100E BOY 2018 Injection-mould around inserts<br>Injection moulding<br>
100E
Manufacturer: BOY
Control: -
Year of Construction: 2018
Technologies:
Injection-mould around inserts
Injection moulding

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
  • Cast metals

    • Cast steel
  • Light metals

    • Aluminium and aluminium alloys
    • Titanium and titanium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
  • Plastics/synthetic materials

    • Thermoplastics
    • Acrylic (PMMA)
    • High performance plastic
    • Elastomers
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Wood-Plastic-Composites (WPC)
    • Natural Fibre Composites (NFC)
  • Natural materials

    • Wood/timber
Read more

Industries

  • Automotive and vehicle construction
  • Chemical industry
  • Electrical industry
  • Household appliance industry
  • Aerospace and aviation industry
  • Medical technology
  • Apparatus engineering
  • Furniture industry
  • Telecommunication industry
  • Measurement and control technique, laboratory equipment
  • Drive and gear engineering
Read more

References

Verschiedene Tear1-Lieferanten der Automobilindustrie, Marktführer bei Füllstandsmessgeräten, innovative Unternehmen der Medizintechnik sowie der Luft- und Raumfahrttechnik bilden den repräsentativen Kundenstamm der Hans Fleig GmbH.
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