Techpilot Premium Member
Böhl-Kunststofftechnik GmbH & Co. KG Bad Berleburg-Aue

    Böhl-Kunststofftechnik GmbH & Co. KG

    Techpilot Premium Member
    • Pulvermühle 4
    • 57319 Bad Berleburg-Aue (Siegen-Wittgenstein)
    • Germany
    • Phone: Show phone number 02759-251
    • Fax: Show fax number 02759-252
    • Web: Website
    • Premium Member since: 2019
    • last seen online: this week
    • Company data:
    • Employees: 20 - 50
    • Year of foundation: 1989
    • Turnover: 1 - 5 Mil.
    • Certifications:
    • ISO 9001:2015
    • ISO 14001
    • Location:
    Map Location
    • further locations:
    • Werk in 57319 Bad Berleburg-Aue
Contact & company data

Contact name

Hans Böhl

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360 Parts Gallery

Fugenspachtel

Challenge:

Abstimmung der Einzelteile

Solution:

Abmusterung und Anpassen

Special feature:

Kombination verschiedener Materialien

Lotsize:

3000

Material(s):

PP, PS, Rändelschauben

Size:

90x30x20 mm

Weight:

30g

Machining processes:

Werkzeugbau, Spritzguss, Montage, Verpacken, teilweise Konfektion

Item or component:

Einzelteil

Production in-house or with partners:

Inhouse

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Lasersinterteile für Elsa Blue

Challenge:

Entwicklung der Bauteile

Solution:

CAD Design

Special feature:

Neuentwicklung

Lotsize:

3

Material(s):

PA2200

Size:

133x57x35 mm

Weight:

60g

Machining processes:

CAD Design, Lasersintern

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Griffschale

Challenge:

Haptik, Metallinserts

Solution:

Umspritzen von drei Gewindebuchsen

Special feature:

Fixierung der Buchsen

Lotsize:

500

Material(s):

ABS / Messing

Size:

280x120x50 mm

Weight:

260g

Machining processes:

Konstruktion, Werkzeugbau, Spritzguss

Item or component:

Einzelteil

Production in-house or with partners:

Inhouse

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Griff für Kanister

Challenge:

Entformung des Hinterschnittes

Solution:

Einsatz von Fallkernen

Special feature:

Spreizkerne, die die Kontur freigeben

Lotsize:

20000

Material(s):

HDPE

Size:

230x60x35 mm

Weight:

70g

Machining processes:

Werkzeugbau, Spritzguss

Item or component:

Einzelteil

Production in-house or with partners:

Inhouse

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Anschlusskasten

Challenge:

Metall-Kunststoffverbindung

Solution:

Umspritzen von drei Edelstahlschrauben

Special feature:

Fixieren der Schrauben beim Spritzgießen

Lotsize:

1500

Material(s):

PA 6 GF 30, Edelstahlschrauben

Size:

150x150x120 mm

Weight:

-

Machining processes:

Werkzeugbau, Spritzguss

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Technologies

Plastics & Rubber - Injection Moulding, Extruding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulding

100 - 99999998 0.2 mm -
10000 mm
0.2 mm -
600 mm
0.2 mm -
800 mm
-
max. 1.2 kg -

Injection-mould around inserts

1 - 100000 1 mm -
400 mm
1 mm -
400 mm
1 mm -
400 mm
-
max. 1.2 kg -

Multi component injection moulding

1 - 900000 1 mm -
600 mm
1 mm -
600 mm
1 mm -
600 mm
-
max. 1.3 kg -

Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulds

- 126 mm -
1000 mm
126 mm -
800 mm
126 mm -
1000 mm
-
max. 3200 kg -

Modelmaking

- 1 mm -
900 mm
1 mm -
900 mm
1 mm -
900 mm
-
max. 1000 kg -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Form milling (3 D)

1 - 1000 1 mm -
1000 mm
1 mm -
1000 mm
1 mm -
1000 mm
-
- -

Milling

1 - 10000 1 mm -
800 mm
1 mm -
1000 mm
1 mm -
800 mm
-
- -

Plastics & Rubber - Joining (Plastics & Rubber)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Ultrasonic welding

1 - 1000000 1 mm -
800 mm
1 mm -
800 mm
-
-
- 0.5 mm -
10 mm

Additive Manufacturing - Additive Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Additive Manufacturing (general)

1 - 500 1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
-
- -

Fused deposition modelling (FDM)

1 - 300 1 mm -
400 mm
1 mm -
400 mm
1 mm -
400 mm
-
- -

Metal laser sintering

1 - 250 1 mm -
800 mm
1 mm -
600 mm
1 mm -
600 mm
-
- -

Multi-jet modelling (MJM)

1 - 1000 1 mm -
300 mm
3 mm -
300 mm
1 mm -
300 mm
-
- -

Selective Laser Melting (SLM)

- 1 mm -
600 mm
1 mm -
600 mm
1 mm -
600 mm
2 mm -
400 mm
max. 60 kg 0.3 mm -
150 mm

Selective laser sintering

1 - 200 0.1 mm -
500 mm
0.1 mm -
500 mm
0.1 mm -
500 mm
-
- -

Stereolithography (SLA)

1 - 100 1 mm -
800 mm
1 mm -
450 mm
1 mm -
600 mm
-
- -

Vacuum casting

2 - 300 1 mm -
500 mm
1 mm -
450 mm
1 mm -
450 mm
-
max. 120 kg -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing jigs

- 1 mm -
1000 mm
1 mm -
1000 mm
1 mm -
1000 mm
-
max. 1000 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Electromechanical assembly

- -
-
-
-
max. 50 kg -

Mechanical assembly

- -
-
-
-
max. 50 kg -

Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Electroplating

1 - 100000 1 mm -
6000 mm
1 mm -
6000 mm
1 mm -
6000 mm
-
max. 10 kg -

PVD-coating

1 - 1000000 1 mm -
400 mm
1 mm -
400 mm
1 mm -
400 mm
1 mm -
390 mm
max. 6 kg 0.8 mm -
6 mm
further Technologies

Company description

Innovative plastic products since 1989



The BÖHL-plastic GmbH & Co. KG specializes in the production certified technical precision injection molded thermoplastics.



We cooperate with raw material manufacturers, but also with colleges and universities. Because the plastic processing is a challenging topic. Individual solutions are our strength.



Our activities span the injection molding production for the lighting and automotive supplier industry. We are also working for the industries fittings, electrical and electronics, medical, furniture, steel and textiles.



The headquarters of our plastic processing company located in southern Westphalia.



Here we present for you since 1989 plastic parts from all common thermoplastics ago. We are supported by our own mold.
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Materials

  • Steel

    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
  • Cast metals

    • Cast steel
  • Light metals

    • Aluminium and aluminium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
  • Plastics/synthetic materials

    • Thermoplastics
    • Acrylic (PMMA)
    • High performance plastic
    • Elastomers
    • Silocone (LSR)
    • Natural and vulcanised rubber
    • Glass fibre-reinforced plastic
    • Wood-Plastic-Composites (WPC)
    • Natural Fibre Composites (NFC)
  • Sintered materials

    • Metal powder for formed parts
  • Non-metal inorganic materials

    • Graphite
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Industries

  • Furniture industry
  • Medical technology
  • Electrical industry
  • Chemical industry
  • Lighting industry
  • Fittings engineering
  • Automotive and vehicle construction
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References

Würth, Künzelsau, Häfele, Rolls Royce, BASF, Siemens, Magna, Bosch Rexroth, Lucid Air
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