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Techpilot Basis Member

    Metallgießerei Wilhelm Funke GmbH & Co. KG

    Techpilot Basis Member
    • Röllinghäuser Str. 57
    • 31061 Alfeld/Leine (Hildesheim)
    • Germany
    • Phone: Show phone number 05181/84590
    • Fax: Show fax number 05181/26905
    • Web: Website
    • Member since: 2007
    • last seen online: this week
    • Company data:
    • Employees: 50 - 100
    • Year of foundation: -
    • Turnover: -
    • Certifications:
    • ISO 9001:2015
    • EN 9100
    • Location:
     Map Location
    • further locations:
    • Alfeld
Contact & company data

Contact names

Jürgen Dreyer

  •  

  • Phone: Show phone number 05181/84590
  • Fax: Show fax number 05181/26905
  • E-Mail: contact now

Tatjana Schirrmacher

  •  

  • Phone: Show phone number 05181 / 845933
  • Fax: Show fax number 05181 / 26905
  • E-Mail: contact now

Jens Wittneben

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

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Sawing

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Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

 1 - 1000 1 mm -
710 mm		 1 mm -
1000 mm		 1 mm -
710 mm		 -
 - -

Deep-hole drilling

 100 - 800 mm -
1250 mm		 mm -
1250 mm		 mm -
1100 mm		 mm -
900 mm		 max. 2000 kg -

Form milling (3 D)

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Full-range milling (including turning)

 1 - 100 10 mm -
300 mm		 1 mm -
250 mm		 1 mm -
250 mm		 1 mm -
250 mm		 - -

Milling

 1 - 1000 1 mm -
1000 mm		 1 mm -
710 mm		 1 mm -
710 mm		 -
 - -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Full-range turning (including milling)

 1 - 1000 1 mm -
700 mm		 -
 -
 1 mm -
385 mm		 - -

Turning

 1 - 1000 1 mm -
700 mm		 -
 -
 1 mm -
385 mm		 - -

Structural Steelwork & Welding - Welding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser-beam welding

 - 1000 mm -
1250 mm		 mm -
1250 mm		 mm -
1250 mm		 mm -
1000 mm		 max. 2500 kg -

Soldering

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Spot welding

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Casting - Casting

Technology Lotsize Length Width Height Diameter Weight Material Strength

Gravity die casting

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Hand moulding (sand casting)

 1 - 500 50 mm -
3000 mm		 50 mm -
1500 mm		 50 mm -
1000 mm		 -
 max. 2000 kg -

Machine moulding (sand casting)

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Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

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Clamping devices

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Drilling / milling jigs

 - 1 mm -
1250 mm		 10 mm -
1200 mm		 1 mm -
700 mm		 -
 max. 2000 kg -

Gauges

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 - -

Measuring / testing jigs

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Welding jigs

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Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Gravity casting moulds

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Modelmaking

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Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Mechanical assembly

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 max. 1000 kg -

Mechanical Engineering & Assembly - Assembly Group Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Potting of components

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Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

 - 1 mm -
2500 mm		 1 mm -
2000 mm		 1 mm -
1500 mm		 1 mm -
2000 mm		 max. 1000 kg -

Mechanical Engineering & Assembly - Mechanical Engineering

Technology Lotsize Length Width Height Diameter Weight Material Strength

Mechanical engineering

 1 - 1000 1 mm -
1000 mm		 1 mm -
710 mm		 1 mm -
710 mm		 -
 max. 500 kg -

Surface treatment - Heat Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Annealing

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Hardening

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Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Anodizing

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Chromatizing

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Electroplating

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Parts cleaning/degreasing

 - 10 mm -
1200 mm		 10 mm -
1200 mm		 10 mm -
500 mm		 -
 max. 150 kg -

Phosphatizing

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Pickling

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Powder coating

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Sand blasting

 10 - 1000 10 mm -
2500 mm		 10 mm -
2500 mm		 10 mm -
1500 mm		 -
 max. 25000 kg -

Surfacing / build-up welding

 1 - 250 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
500 mm		 max. 1000 kg 1 mm -
100 mm

Additive Manufacturing - Additive Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Additive Manufacturing (general)

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further Technologies

Company description
In our medium with about 95 employees-size foundry we manufacture individual parts, small series and prototypes with an annual capacity of about 350 tons.

The extraordinarily flexible adjustment of the machine plants for hand and machine formed casting and the appropriate attitude of the staff allows us to respond to your demands on quality and delivery.

Data consistency of the offer to the mechanical machined and finished unit is just as natural as the certified quality assurance measures.

alloys:

The alloys listed below are processed regularly, but we can use to order even more alloys.

aluminum
G-AlSi6Cu4
G-AlSi9Cu3
G-AlSi 12
G-AlSi 12 (Cu)
G-AISi10Mg vv + dv (Fe 0.30)
G-AlSi7Mg (Fe to 0.10)
G-AlMg5
G-AlZn10Si8Mg
G-AlCu4Ti

magnesium
G-MgAl9Zn (AZ91HP)
G-MgAlZn (AM60)
ZE41
WE43

bronze
G-CuSn10 (GBZ10)

Brass
G-Cu Zn 15 Si 4 (Olkusi, Tombak)

zinc
G-ZnAl4Cu3 (Zamak Z430)

iron

For aluminum and magnesium alloys, we offer each heat treatment
Read more

Machines
5-Achs Deckel Maho DMU 100 mono Block DMG Mori Seiki 2010 Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5-Achs Deckel Maho DMU 100 mono Block
Manufacturer: DMG Mori Seiki
Control: Heidenhain iTNC530
Year of Construction: 2010
Technologies:
Form milling (3 D)
Milling
5-axis milling machines
4-Achs Deckel Maho DMU 125 P Duo Block DMG MAHO 2009 Assembly jigs<br>Clamping devices<br>Sand blasting<br>Form milling (3 D)<br>Drilling / milling jigs<br>Gauges<br>Mechanical engineering<br>Laser-beam welding<br>Drilling / threading / tapping<br>Anodizing<br>Pickling<br>Milling<br>5-axis milling machines<br>Potting of components<br>Mechanical assembly<br>Measuring / testing jigs<br>
4-Achs Deckel Maho DMU 125 P Duo Block
Manufacturer: DMG MAHO
Control: Heidenhain iTNC530
Year of Construction: 2009
Technologies:
Assembly jigs
Clamping devices
Sand blasting
Form milling (3 D)
Drilling / milling jigs
Gauges
Mechanical engineering
Laser-beam welding
Drilling / threading / tapping
Anodizing
Pickling
Milling
5-axis milling machines
Potting of components
Mechanical assembly
Measuring / testing jigs
5-Achs Deckel Maho DMU 85 mono Block DMG MAHO 2012 Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5-Achs Deckel Maho DMU 85 mono Block
Manufacturer: DMG MAHO
Control: Heidenhain iTNC530
Year of Construction: 2012
Technologies:
Form milling (3 D)
Milling
5-axis milling machines
CNC - Drehmaschine DMG NEF 400 DMG NEF600 2012 Turning<br>Milling<br>
CNC - Drehmaschine DMG NEF 400
Manufacturer: DMG NEF600
Control: Siemens 840D
Year of Construction: 2012
Technologies:
Turning
Milling
Optisches Messsystem GOM Atos Compact Scan 2012 Measuring / testing<br>
Optisches Messsystem GOM
Manufacturer: Atos Compact Scan
Control: Atos
Year of Construction: 2012
Technologies:
Measuring / testing
CNC - Messmaschine KMG Zeiss MC 850 Zeiss 2008 Measuring / testing<br>
CNC - Messmaschine KMG Zeiss MC 850
Manufacturer: Zeiss
Control: Mess-Software Calypso
Year of Construction: 2008
Technologies:
Measuring / testing
5-Achs Deckel Maho DMU 75 mono Block DMG MAHO 2018 Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5-Achs Deckel Maho DMU 75 mono Block
Manufacturer: DMG MAHO
Control: Heidenhain iTNC640
Year of Construction: 2018
Technologies:
Form milling (3 D)
Milling
5-axis milling machines
CNC-Messmaschine Zeiss Contura Zeiss 2018 Measuring / testing<br>
CNC-Messmaschine Zeiss Contura
Manufacturer: Zeiss
Control: Mess-Software Calypso
Year of Construction: 2018
Technologies:
Measuring / testing
5Achs Bearbeitungszentrum DMU 80P Duoblock DMG Mori Seiki 2017 Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5Achs Bearbeitungszentrum DMU 80P Duoblock
Manufacturer: DMG Mori Seiki
Control: Heidenhain iTNC640
Year of Construction: 2017
Technologies:
Form milling (3 D)
Milling
5-axis milling machines
5-Achs Deckel Maho DMU 100 mono Block DMG 2008 Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5-Achs Deckel Maho DMU 100 mono Block
Manufacturer: DMG
Control: Heidenhain iTNC530
Year of Construction: 2008
Technologies:
Form milling (3 D)
Milling
5-axis milling machines
5Achs Bearbeitungszentrum C50 Hermle 2015 Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5Achs Bearbeitungszentrum C50
Manufacturer: Hermle
Control: iTNC530
Year of Construction: 2015
Technologies:
Form milling (3 D)
Milling
5-axis milling machines

Company images

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel

  • Cast metals

    • Cast steel
    • Cast iron

  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys

  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys

  • Plastics/synthetic materials

    • Thermoplastics
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Wood-Plastic-Composites (WPC)
    • Natural Fibre Composites (NFC)

  • Natural materials

    • Wood/timber
Read more

Industries
  • Fittings engineering
  • Automotive and vehicle construction
  • Building, agricultural and forestry machinery manufacturing
  • Railway and rail vehicles industry
  • Electrical industry
  • Power generation and transmission industry
  • Precision engineering, mechatronics and optics
  • Hydraulic and pneumatic industry
  • Aerospace and aviation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Special purpose machinery manufacturing
  • Packaging industry
  • Machine tool manufacturing
  • Apparatus engineering
  • Plant engineering and construction
  • Drive and gear engineering
  • Mechanical engineering
Read more

References
Alstom; Scharfenberg; Daimler, Continental, VW, Bombardier, Mann und Hummel, Hengst, ThyssenKrupp, BorgWarner, Knorr Bremse, Audi, Porsche, Wabco,Rimac,Punch Powertrain,Schaeffler,IAV,Mahle ZG
Read more