Rejlek Metal & Plastics Group Wien

    Rejlek Metal & Plastics Group

    Techpilot Premium Member
    • Kirchfeldgasse 69
    • 1230 Wien (Wien)
    • Austria
    • Phone: Show phone number +43 1 982 16 78
    • Fax: Show fax number +43 1 982 1678-113
    • E-Mail: contact now
    • Web: Website
    • Premium Member since: 2014
    • last seen online: this week
    • Company data:
    • Employees: > 1000
    • Year of foundation: 1966
    • Turnover: 100 - 500 Mil.
    • Certifications:
    • OHSAS 18000
    • ISO-TS 16949:2002
    • VDA 6.1
    • VDA 6.4
    • ISO 14001
    • Location:
    Map Location
    • further locations:
    • Österreich, Ungarn , Slowakei
Contact & company data

Contact names

Robert Rejlek

  •  

  • Phone: Show phone number +43 1 804 86 26
  • Fax: Show fax number +43 1 804 86 26 13
  • E-Mail: contact now

Manfred Smid

  •  

  • Phone: Show phone number 004319821678190
  • Fax: Show fax number 004319821678113
  • E-Mail: contact now

Technologies

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

1 - 1000 5 mm -
400 mm
5 mm -
400 mm
5 mm -
400 mm
-
- -

Form milling (3 D)

- -
-
-
-
- -

HSC milling

- -
-
-
-
- -

Milling

- -
-
-
-
- -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Full-range turning (including milling)

1 - 1000 5 mm -
400 mm
-
-
1 mm -
300 mm
- -

Hard turning

1 - 10000 5 mm -
250 mm
-
-
1 mm -
250 mm
- -

Turning

1 - 1000 10 mm -
500 mm
-
-
1 mm -
300 mm
- -

Sheet metal processing - Sheet Metal Forming (Stamping, Deep-drawing)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Punching / pressing (Out-of-tool)

1000 - 99999998 0.6 mm -
300 mm
0.6 mm -
100 mm
-
-
- -

Plastics & Rubber - Injection Moulding, Extruding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulding

1000 - 99999998 1 mm -
800 mm
1 mm -
300 mm
1 mm -
200 mm
-
max. 3 kg -

Injection-mould around inserts

50000 - 5000000 1 mm -
200 mm
1 mm -
200 mm
1 mm -
200 mm
-
max. 2 kg -

Multi component injection moulding

50000 - 500000 5 mm -
500 mm
5 mm -
350 mm
2 mm -
350 mm
-
max. 2 kg -

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Die replacement / wearing part manufacturing

- -
-
-
-
- -

Embossing / swage dies

- 2 mm -
800 mm
2 mm -
500 mm
2 mm -
200 mm
-
max. 3 kg -

Follow-on composite tools

- 10 mm -
2500 mm
10 mm -
1500 mm
10 mm -
1500 mm
-
max. 5000 kg -

Punching / Cutting tools

- 10 mm -
2500 mm
10 mm -
1500 mm
10 mm -
1500 mm
-
max. 5000 kg -

Tool making - Etching and Spark Erosion

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spark erosion countersinking

- -
-
-
-
- -

Spark erosion wire cutting

- -
-
-
-
- -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing jigs

- -
-
-
-
- -

Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulds

- 100 mm -
1500 mm
100 mm -
1500 mm
100 mm -
1500 mm
-
max. 5000 kg -

Modelmaking

- 100 mm -
1500 mm
100 mm -
1500 mm
100 mm -
1500 mm
-
max. 5000 kg -

Pressure die cast molds

- 100 mm -
1500 mm
100 mm -
1500 mm
100 mm -
1500 mm
-
max. 5000 kg -

Sheet metal processing - Sheet Metal Processing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Bending / folding

10 - 5000 100 mm -
500 mm
-
-
-
- 0.2 mm -
2 mm

Laser cutting 2D

1 - 10000 2 mm -
2000 mm
2 mm -
1000 mm
-
-
- 0.5 mm -
5 mm

Punching / nibbling

1 - 10000 2 mm -
3000 mm
2 mm -
1500 mm
-
-
- 0.5 mm -
2 mm

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Electromechanical assembly

- -
-
-
-
max. 250 kg -

Mechanical assembly

- -
-
-
-
max. 250 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

- 1 mm -
1000 mm
1 mm -
1000 mm
1 mm -
300 mm
0.1 mm -
300 mm
max. 50 kg -

Surface treatment - Labelling / marking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser marking / Laser inscription

5 - 1000 50 mm -
250 mm
50 mm -
250 mm
50 mm -
250 mm
50 mm -
250 mm
- -

Pad printing

20000 - 500000 10 mm -
250 mm
10 mm -
250 mm
-
-
- -

Screen printing

1 - 10000 1 mm -
1000 mm
1 mm -
1000 mm
1 mm -
1000 mm
-
- -

Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Powder coating

- -
-
-
-
- -

Robot painting

1000 - 2000000 100 mm -
1000 mm
100 mm -
1000 mm
100 mm -
1000 mm
-
max. 25 kg -

Sand blasting

1 - 500 1 mm -
250 mm
1 mm -
250 mm
1 mm -
250 mm
-
max. 2 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

External cylindrical grinding

- -
-
-
-
- -

Internal cylindrical grinding

- -
-
-
-
- -

Additive Manufacturing - Additive Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Additive Manufacturing (general)

1 - 10 10 mm -
200 mm
10 mm -
200 mm
10 mm -
100 mm
-
- -

Selective laser sintering

- -
-
-
-
- -
further Technologies

Company description

Our customers are offered everything they need within our group of companies, all in one basket: from development and project management via the production of tools for plastic and metal fabrication, through to manufacturing the parts.

In this way we closely co-operate with our customers in developing functional structural plastic and metal components on the basis of the design, thereby achieving an optimum combination between plan, design, manufacture, and cost structure.

The integrated possibilities have enabled us substantially to shorten the project run up to the point of series production. The systems Pro-engineer and Catia, available to our staff, permit the creation of structural components and tools, "in one casting" as it were.


Injection Moulds Our staff in the individual manufacturing areas have state-of-the-art technologies and most up-to-date machines (such as 12-wire and 15-wire cavity sinking EDM machines) at their disposal. In producing moulds with a guaranteed number of shots, especially for the automobile industry and consumer electronics, our dictum is precision and quality.

This holds true for injection moulds, diecasting, duroplastic, two-component, rotating, transfer and insert/outsert moulds, just as much as it does for two-colour moulds, combinations of hard and soft plastics, automatic wire leads, in-mould decoration, and precision gear wheels.

Rapid tooling with the aid of our EOS metal sintering machine M250 Extended makes it possible to produce mould inserts for injection moulds and prototype tools within a very short time.


Eighty moulding machines in Vienna and Hungary, with a clamping force of between 25 and 1,100 tons, offer all the possibilities of manufacturing moulded, thermosetting and duroplast, gas-injection moulded, two-component moulded, insert and outsert moulded, as well as in-mould decoration parts.

Our machines are equipped with automatic robot systems, and automatic packaging lines complement the production line.

Vienna: 3-shift operation / technical products and precision parts with a mould clamping force of up to 500 tons,

Hungary: 4-shift operation / technical products and design parts with a mould clamping force of up to 1,100 tons.


Your plastic parts are coated in three fully automated painting lines on a water-soluble basis (single-component or two-component coating).

Your metal parts are electrostatically painted, from the smallest parts up to housing coatings for consumer electronics.
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Company images

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel
  • Cast metals

    • Cast steel
    • Cast iron
  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
    • Solder
  • Plastics/synthetic materials

    • Thermoplastics
    • Thermosets
    • Elastomers
    • Silocone (LSR)
    • Natural and vulcanised rubber
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Particle reinforced composite materials
    • Wood-Plastic-Composites (WPC)
    • Natural Fibre Composites (NFC)
  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
    • Carbide
    • Silicium
  • Sintered materials

    • Metal powder for formed parts
    • Metal powder for hard metal
  • Non-metal inorganic materials

    • Ceramics
    • Glass
    • Concrete
    • Cast minerals
    • Graphite
  • Precious metals

    • Silver
    • Gold
    • Platinum
    • Other precious metals
  • Natural materials

    • Wood/timber
    • Rock
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Industries

  • Office machinery and supplies
  • Drive and gear engineering
  • Railway and rail vehicles industry
  • Electrical industry
  • Power generation and transmission industry
  • Telecommunication industry
  • Packaging industry
  • Machine tool manufacturing
  • Furniture industry
  • Paper and printing machinery industry
  • Plant engineering and construction
  • Clean room technology
  • Shipbuilding industry
  • Special purpose machinery manufacturing
  • Chemical industry
  • Apparatus engineering
  • Mechanical engineering
  • Precision engineering, mechatronics and optics
  • Household appliance industry
  • Hydraulic and pneumatic industry
  • Information technology (hardware)
  • Air conditioning, refrigeration and ventilation industry
  • Boiler, container and tank construction
  • Aerospace and aviation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Mining and tunnel engineering
  • Lighting industry
  • Construction and architectural supplies
  • Building, agricultural and forestry machinery manufacturing
  • Automotive and vehicle construction
  • Automation and control engineering
  • Fittings engineering
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References

automotive industry, consumer electronics, telecommunication, medical
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