WKK Kaltbrunn AG Kaltbrunn

    WKK Kaltbrunn AG

    Techpilot Premium Member
    • Benknerstrasse 28
    • CH-8722 Kaltbrunn (St. Gallen)
    • Switzerland
    • Phone: Show phone number 0041 55 293 21 21
    • Fax: Show fax number 0041 55 293 21 29
    • E-Mail: contact now
    • Web: Website
    • Premium Member since: 2013
    • last seen online: last 30 days
    • Company data:
    • Employees: 20 - 50
    • Year of foundation: 1967
    • Turnover: 10 - 20 Mil.
    • Certifications:
    • ISO 9001:2015
    • EN ISO 13485
    • Location:
    Map Location
    • further locations:
    • CH-8722 Kaltbrunn
Contact & company data

Contact names

Michael Wenk

  • Geschäftsleitung

  • Phone: Show phone number 0041 55 293 21 22
  • Fax: Show fax number 0041 55 293 21 29
  • E-Mail: contact now

Daniel Geu

  • Logistik / MdGL

  • Phone: Show phone number 0041 55 293 21 36
  • E-Mail: contact now
  •  

360 Parts Gallery

Federgehäuse

Challenge:

Laschen gerade und gewölbt sind im Winkel 90° individuell einstellbar.

Solution:

Teil ist fertig fallend aus dem Folgeverbundwerkzeug hergestellt.

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>250000

Material(s):

Stahl

Size:

50x50x20 mm

Weight:

0.02 kg

Machining processes:

stanzen ab Band mit Folgeverbundwerkzeug

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Zange zu Autozubehör

Challenge:

erhöhte Haftreibung beim Klemmen, inkl. Gewinde, …

Solution:

fertig fallend aus dem Folgeschnittwerkzeug

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>250000

Material(s):

Inox

Size:

27x25x23 mm

Weight:

0.02 kg

Machining processes:

stanzen ab Band mit Folgeschnittwerkzeug

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Einlegeteil

Challenge:

Funktion mit Klemmbügel

Solution:

zwei gleiche Teile miteinander verstemmt

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>250000

Material(s):

Stahl

Size:

32x20x9 mm

Weight:

0.01 kg

Machining processes:

stanzen ab Band mit Folgeschnittwerkzeug

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Wippe

Challenge:

Loch fluchtet mit enger Toleranzgrösse

Solution:

fertig fallend aus dem Folgeschnittwerkzeug

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>250000

Material(s):

Stahl

Size:

35x20x25 mm

Weight:

0.02 kg

Machining processes:

stanzen ab Band mit Folgeschnittwerkzeug

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Scharnier

Challenge:

Viele Funktionen - Ansenkung, fluchtende Löcher, Fügehilfe, ...

Solution:

fertig fallend aus dem Folgeschnittwerkzeug

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>500000

Material(s):

Stahl sendzimierverzinkt

Size:

110x15x4 mm

Weight:

0.02 kg

Machining processes:

stanzen ab Band mit Folgeschnittwerkzeug

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Kühlblechhalter

Challenge:

Haltefunktion und Kühlfunktion für OP-Lampe

Solution:

fertig fallend aus dem Folgeschnittwerkzeug

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>100000

Material(s):

Alu

Size:

150x80x15 mm

Weight:

0.1 kg

Machining processes:

stanzen ab Band mit Folgeschnittwerkzeug

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Stütze

Challenge:

Kröpfung über 4 Abkantungen mit Flucht der Endfläche zur Auflagefläche innerhalb 0.35mm

Solution:

fertig fallend aus dem Folgeschnittwerkzeug

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>250000

Material(s):

Stahl

Size:

200x56x18 mm

Weight:

0.11 kg

Machining processes:

stanzen ab Band mit Folgeschnittwerkzeug

Item or component:

Einzelteil

Production in-house or with partners:

Inhouse

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Hebel

Challenge:

Viele Funktionen - partieller Schnittanteil 70%, partiell kantengeprägt, Napf, Durchsetzung, Ansenkung, ...

Solution:

fertig fallend aus dem Folgeschnittwerkzeug

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>250000

Material(s):

Stahl mit erhöhter Festigkeit

Size:

125x25x8 mm

Weight:

0.06 kg

Machining processes:

stanzen ab Band mit Folgeschnittwerkzeug

Item or component:

Komponente

Production in-house or with partners:

Inhouse

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Schildteller

Challenge:

diverse ähnliche Teile aus einem Folgeverbundwerkzeug

Solution:

Einschub Stationen im Folgeverbundwerkzeug

Special feature:

Wirtschaftliche Herstellung mit Standardmaterial

Lotsize:

>250000

Material(s):

Inox

Size:

100x50x10 mm

Weight:

0.03 kg

Machining processes:

stanzen ab Band mit Folgeverbundwerkzeug

Item or component:

Einzelteil

Production in-house or with partners:

Inhouse

Read more Read less

Technologies

Sheet metal processing - Sheet Metal Forming (Stamping, Deep-drawing)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Deep-drawing

40000 - 4000000 -
-
-
-
- -

Punching / pressing (Out-of-tool)

50000 - 99999998 10 mm -
300 mm
5 mm -
300 mm
-
-
- -

Stamping and bending machine (Bihler)

50000 - 99999998 10 mm -
300 mm
5 mm -
300 mm
-
-
- 0.2 mm -
5 mm

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Deep-drawing dies

- 200 mm -
800 mm
200 mm -
400 mm
200 mm -
400 mm
-
max. 1000 kg -

Die replacement / wearing part manufacturing

- -
-
-
-
- -

Embossing / swage dies

- 150 mm -
1000 mm
150 mm -
400 mm
150 mm -
400 mm
-
max. 1000 kg -

Follow-on composite tools

- 150 mm -
1250 mm
150 mm -
600 mm
150 mm -
500 mm
-
max. 1000 kg -

Punching / Cutting tools

- 150 mm -
800 mm
150 mm -
600 mm
150 mm -
400 mm
-
max. 1000 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Mechanical assembly

- -
-
-
-
max. 10 kg -

Mechanical Engineering & Assembly - Assembly Group Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Clinching

20000 - 3000000 50 mm -
300 mm
40 mm -
300 mm
-
-
- 0.5 mm -
3 mm

Riveting

5000 - 50000 30 mm -
300 mm
30 mm -
300 mm
-
-
- 0.5 mm -
3 mm

Sheet metal processing - Sheet Metal Processing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Bending / folding

20000 - 300000 40 mm -
300 mm
-
-
-
- 0.5 mm -
5 mm

Structural Steelwork & Welding - Welding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Projection welding

5000 - 50000 -
-
-
-
- 0.5 mm -
3 mm

Spot welding

5000 - 50000 -
-
-
-
- 0.5 mm -
3 mm

Stud welding

50000 - 999999 -
-
-
-
- -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Rotofinishing, barrel finishing

10000 - 999999 10 mm -
300 mm
10 mm -
150 mm
1 mm -
100 mm
-
- -
further Technologies

Company description

WKK Kaltbrunn AG - enormously in form

The beginning of the WKK Brunn AG is founded in 1967. As a dedicated tooling the company had at that time only one purpose: the production of cutting, bending and forming tools. Shortly thereafter, the fabrication shop was put into operation and some ten years later, the company introduced her first own product.

By continuity, innovation and perfection was out of the formerly peaceful Toolmaking a successful SME with about 45 employees.Today, the CHP is an international punching operation with most modern manufacturing methods in the supplier sector.

enormously complete - from the first idea to the final series, we offer comprehensive services

- Consulting: individual and professional, on-site or at our
- Construction: in-house with 3D Autodesk Inventor
- Prototyping: short to illustrate your ideas
- Tool: for punching tool and teaching building, with modern machinery
- Series production: stamping products of all types up to 250 tons of pressure and up to 300 mm width at 3 mm thickness (up to 5 mm after consultation) made of steel, stainless steel, non-ferrous and light metals
- Component manufacture: Total manufacturer of your products, automated assembly
- Post-Processing: Heat and surface treatments for partners near
- Finish machining: by machining (milling, turning, drilling), eroding and vibratory finishing
- Did you know? Also welding
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Machines

100to Servopresse Haulick & Roos 2017 Follow-on composite tools<br>Deep-drawing<br>Punching / Cutting tools<br>Stamping and bending machine (Bihler)<br>Deep-drawing dies<br>Punching / pressing (Out-of-tool)<br>
100to Servopresse
Manufacturer: Haulick & Roos
Control: HR
Year of Construction: 2017
Technologies:
Follow-on composite tools
Deep-drawing
Punching / Cutting tools
Stamping and bending machine (Bihler)
Deep-drawing dies
Punching / pressing (Out-of-tool)
160to Rahmenpresse Haulick + Roos  2017 Follow-on composite tools<br>Deep-drawing<br>Punching / Cutting tools<br>Stamping and bending machine (Bihler)<br>Deep-drawing dies<br>Punching / pressing (Out-of-tool)<br>
160to Rahmenpresse
Manufacturer: Haulick + Roos
Control: BJ 1996 / R 2017
Year of Construction: 2017
Technologies:
Follow-on composite tools
Deep-drawing
Punching / Cutting tools
Stamping and bending machine (Bihler)
Deep-drawing dies
Punching / pressing (Out-of-tool)
125to Rahmenpresse Haulick + Roos 2005 Follow-on composite tools<br>Deep-drawing<br>Punching / Cutting tools<br>Stamping and bending machine (Bihler)<br>Deep-drawing dies<br>Punching / pressing (Out-of-tool)<br>
125to Rahmenpresse
Manufacturer: Haulick + Roos
Control: HR
Year of Construction: 2005
Technologies:
Follow-on composite tools
Deep-drawing
Punching / Cutting tools
Stamping and bending machine (Bihler)
Deep-drawing dies
Punching / pressing (Out-of-tool)
ESSA 30to Schnellläuferpresse ESSA 1986 Follow-on composite tools<br>Punching / Cutting tools<br>Stamping and bending machine (Bihler)<br>Punching / pressing (Out-of-tool)<br>
ESSA 30to Schnellläuferpresse
Manufacturer: ESSA
Control: Essa
Year of Construction: 1986
Technologies:
Follow-on composite tools
Punching / Cutting tools
Stamping and bending machine (Bihler)
Punching / pressing (Out-of-tool)
250to Excenterpresse Beutler 2000 Follow-on composite tools<br>Deep-drawing<br>Punching / Cutting tools<br>Stamping and bending machine (Bihler)<br>Deep-drawing dies<br>Punching / pressing (Out-of-tool)<br>
250to Excenterpresse
Manufacturer: Beutler
Control: Beutler
Year of Construction: 2000
Technologies:
Follow-on composite tools
Deep-drawing
Punching / Cutting tools
Stamping and bending machine (Bihler)
Deep-drawing dies
Punching / pressing (Out-of-tool)
63to Excenter C-Presse Beutler 2011 Follow-on composite tools<br>Punching / Cutting tools<br>Stamping and bending machine (Bihler)<br>Punching / pressing (Out-of-tool)<br>
63to Excenter C-Presse
Manufacturer: Beutler
Control: Beutler
Year of Construction: 2011
Technologies:
Follow-on composite tools
Punching / Cutting tools
Stamping and bending machine (Bihler)
Punching / pressing (Out-of-tool)
100to Rahmenpresse Lauffer 1986 Deep-drawing<br>Punching / Cutting tools<br>Deep-drawing dies<br>Punching / pressing (Out-of-tool)<br>Embossing / swage dies <br>
100to Rahmenpresse
Manufacturer: Lauffer
Control: Lauffer
Year of Construction: 1986
Technologies:
Deep-drawing
Punching / Cutting tools
Deep-drawing dies
Punching / pressing (Out-of-tool)
Embossing / swage dies
Taumel-Nietmaschine Baltec 1997 Riveting<br>Mechanical assembly<br>
Taumel-Nietmaschine
Manufacturer: Baltec
Control: Baltec
Year of Construction: 1997
Technologies:
Riveting
Mechanical assembly
100to Abkantpresse Beyeler 2004 Bending / folding<br>Embossing / swage dies <br>
100to Abkantpresse
Manufacturer: Beyeler
Control: 2D-Graphiksteuerung
Year of Construction: 2004
Technologies:
Bending / folding
Embossing / swage dies
CC-515 Rundvibratoren Walther Trowal 1985 Rotofinishing, barrel finishing<br>
CC-515 Rundvibratoren
Manufacturer: Walther Trowal
Control: WT
Year of Construction: 1985
Technologies:
Rotofinishing, barrel finishing
TT-90 Fliehkraftanlage Walther Trowal 2001 Rotofinishing, barrel finishing<br>
TT-90 Fliehkraftanlage
Manufacturer: Walther Trowal
Control: WT
Year of Construction: 2001
Technologies:
Rotofinishing, barrel finishing
CUT 3000 GF AgieCharmilles 2013 Follow-on composite tools<br>Punching / Cutting tools<br>Embossing / swage dies <br>Die replacement / wearing part manufacturing<br>
CUT 3000
Manufacturer: GF AgieCharmilles
Control: Vision 5
Year of Construction: 2013
Technologies:
Follow-on composite tools
Punching / Cutting tools
Embossing / swage dies
Die replacement / wearing part manufacturing
MIKRON HPM 1200 HD GF AgieCharmilles 2012 Follow-on composite tools<br>Punching / Cutting tools<br>Die replacement / wearing part manufacturing<br>
MIKRON HPM 1200 HD
Manufacturer: GF AgieCharmilles
Control: Heidenhain iTNC 530
Year of Construction: 2012
Technologies:
Follow-on composite tools
Punching / Cutting tools
Die replacement / wearing part manufacturing
Weiler CNC-Drehmaschine Weiler 1999 Follow-on composite tools<br>Punching / Cutting tools<br>Die replacement / wearing part manufacturing<br>
Weiler CNC-Drehmaschine
Manufacturer: Weiler
Control: digital
Year of Construction: 1999
Technologies:
Follow-on composite tools
Punching / Cutting tools
Die replacement / wearing part manufacturing

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Tool steel
    • Spring steel
  • Light metals

    • Aluminium and aluminium alloys
    • Titanium and titanium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
    • Carbide
Read more

Industries

  • Automotive and vehicle construction
  • Lighting industry
  • Chemical industry
  • Railway and rail vehicles industry
  • Electrical industry
  • Telecommunication industry
  • Packaging industry
  • Automation and control engineering
  • Mechanical engineering
  • Drive and gear engineering
  • Furniture industry
  • Household appliance industry
  • Hydraulic and pneumatic industry
  • Air conditioning, refrigeration and ventilation industry
  • Medical technology
Read more

References

Haustechnik / Gebäudetechnik, Sanitär, Lüftung, Heizung, Medizinaltechnik, Elektro- und Elektronik, chemische Industrie, Bau, Freizeitindustrie, Automobilindustrie (automotiv), Telekommunikation, Solartechnik
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