Walter Kern Werkzeugbau GmbH

    Techpilot Basis Member
    • Wiedmar 18
    • 87629 Füssen (Ostallgäu)
    • Germany
    • Phone: Show phone number 08363/690160
    • Fax: Show fax number 08363690199
    • E-Mail: contact now
    • Web: Website
    • Member since: 2016
    • last seen online: last 90 days
    • Company data:
    • Employees: 20 - 50
    • Year of foundation: 1973
    • Turnover: -
    • Location:
    Map Location
    • further locations:
    • Füssen
Contact & company data

Contact name

Markus Kern

  • Konstruktion

  • Phone: Show phone number 08363/690160
  • Fax: Show fax number 08363690199
  • E-Mail: contact now

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

1 - 1000 5 mm -
1080 mm
5 mm -
710 mm
5 mm -
710 mm
-
max. 500 kg -

Sawing

1 - 1000 5 mm -
400 mm
5 mm -
400 mm
5 mm -
800 mm
5 mm -
400 mm
- -

Ultrasonic drilling

1 - 1000 5 mm -
200 mm
5 mm -
200 mm
5 mm -
280 mm
-
max. 60 kg -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

1 - 1000 5 mm -
1080 mm
5 mm -
710 mm
5 mm -
710 mm
-
- -

Engraver milling

1 - 1000 5 mm -
1080 mm
5 mm -
710 mm
5 mm -
710 mm
5 mm -
710 mm
max. 500 kg -

Form milling (3 D)

1 - 1000 5 mm -
735 mm
5 mm -
650 mm
5 mm -
560 mm
-
- -

HSC milling

1 - 1000 5 mm -
200 mm
5 mm -
200 mm
5 mm -
280 mm
-
max. 60 kg -

Milling

1 - 1000 5 mm -
1080 mm
5 mm -
710 mm
5 mm -
710 mm
-
- -

Ultrasonic milling

1 - 1000 5 mm -
200 mm
5 mm -
200 mm
5 mm -
280 mm
-
max. 60 kg -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Full-range turning (including milling)

1 - 1000 5 mm -
850 mm
-
-
5 mm -
410 mm
- -

Hard turning

1 - 1000 5 mm -
950 mm
-
-
5 mm -
410 mm
- -

Turning

1 - 1000 5 mm -
950 mm
-
-
5 mm -
410 mm
- -

Sheet metal processing - Sheet Metal Forming (Stamping, Deep-drawing)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Punching / pressing (Out-of-tool)

100 - 99999998 3 mm -
900 mm
3 mm -
120 mm
-
-
- -

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Die replacement / wearing part manufacturing

- -
-
-
-
- -

Embossing / swage dies

- 50 mm -
900 mm
50 mm -
600 mm
50 mm -
550 mm
-
max. 500 kg -

Fineblanking tools

- 50 mm -
900 mm
50 mm -
600 mm
50 mm -
550 mm
-
max. 500 kg -

Follow-on composite tools

- 50 mm -
900 mm
50 mm -
600 mm
50 mm -
550 mm
-
max. 500 kg -

Punching / Cutting tools

- 50 mm -
900 mm
50 mm -
600 mm
50 mm -
550 mm
-
max. 500 kg -

Tool making - Etching and Spark Erosion

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spark erosion countersinking

1 - 1000 5 mm -
350 mm
5 mm -
250 mm
5 mm -
300 mm
-
max. 60 kg -

Spark erosion wire cutting

1 - 1000 5 mm -
550 mm
5 mm -
350 mm
5 mm -
400 mm
-
max. 60 kg -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

- 5 mm -
1000 mm
5 mm -
1000 mm
5 mm -
1000 mm
-
max. 60 kg -

Clamping devices

- 5 mm -
1000 mm
5 mm -
1000 mm
5 mm -
1000 mm
-
max. 60 kg -

Drilling / milling jigs

- 5 mm -
1000 mm
5 mm -
1000 mm
5 mm -
1000 mm
-
max. 60 kg -

Measuring / testing jigs

- 5 mm -
1000 mm
5 mm -
1000 mm
5 mm -
1000 mm
-
max. 60 kg -

Welding jigs

- 5 mm -
1000 mm
5 mm -
1000 mm
5 mm -
1000 mm
-
max. 60 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Industrial / On-site-assembly

- -
-
-
-
max. 500 kg -

Mechanical assembly

- -
-
-
-
max. 500 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

- 5 mm -
330 mm
5 mm -
500 mm
5 mm -
250 mm
5 mm -
330 mm
max. 60 kg -

Mechanical Engineering & Assembly - Mechanical Engineering

Technology Lotsize Length Width Height Diameter Weight Material Strength

Hydraulic engineering

1 - 3 100 mm -
3000 mm
100 mm -
3000 mm
100 mm -
3000 mm
-
max. 30000 kg -

Mechanical engineering

1 - 3 100 mm -
3000 mm
100 mm -
3000 mm
100 mm -
3000 mm
-
max. 30000 kg -

Pneumatic engineering

1 - 3 100 mm -
3000 mm
100 mm -
3000 mm
100 mm -
3000 mm
-
max. 30000 kg -

Gear making - Gear Making

Technology Lotsize Length Width Height Diameter Weight Material Strength

Bevel gear wheel

1 - 1000 5 mm -
400 mm
-
-
5 mm -
350 mm
max. 60 kg -

Cogged belt pulley

1 - 1000 5 mm -
400 mm
-
-
5 mm -
350 mm
max. 60 kg -

Cylindrical gear / spur gear

1 - 1000 5 mm -
400 mm
-
-
5 mm -
350 mm
- -

Internal teeth

1 - 1000 5 mm -
400 mm
-
-
5 mm -
350 mm
max. 60 kg -

Rack (toothed)

1 - 1000 5 mm -
550 mm
5 mm -
350 mm
5 mm -
400 mm
5 mm -
350 mm
max. 60 kg -

Sprocket (wheel)

1 - 1000 5 mm -
400 mm
-
-
5 mm -
350 mm
max. 60 kg -

Surface treatment - Heat Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Annealing

1 - 1000 5 mm -
500 mm
5 mm -
300 mm
5 mm -
210 mm
5 mm -
210 mm
max. 60 kg -

Flame-hardening

1 - 1000 5 mm -
1000 mm
5 mm -
1000 mm
5 mm -
1000 mm
5 mm -
1000 mm
max. 60 kg -

Hardening

1 - 1000 5 mm -
500 mm
5 mm -
300 mm
5 mm -
210 mm
5 mm -
210 mm
max. 60 kg -

Surface treatment - Labelling / marking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser marking / Laser inscription

1 - 1000 5 mm -
300 mm
5 mm -
300 mm
5 mm -
300 mm
5 mm -
300 mm
- -

Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Blacking

1 - 1000 5 mm -
310 mm
5 mm -
200 mm
5 mm -
250 mm
-
max. 60 kg -

Parts cleaning/degreasing

- 5 mm -
850 mm
5 mm -
500 mm
5 mm -
150 mm
-
max. 60 kg -

Sand blasting

1 - 1000 5 mm -
600 mm
5 mm -
600 mm
5 mm -
450 mm
-
max. 60 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Belt grinding

1 - 1000 -
5 mm -
500 mm
-
-
- 5 mm -
500 mm

Circular honing - internal

1 - 1000 5 mm -
140 mm
5 mm -
140 mm
5 mm -
140 mm
5 mm -
140 mm
max. 60 kg -

External cylindrical grinding

1 - 1000 5 mm -
650 mm
-
-
5 mm -
300 mm
- -

Internal cylindrical grinding

1 - 1000 5 mm -
650 mm
-
-
5 mm -
300 mm
- -

Profile grinding

1 - 1000 5 mm -
500 mm
5 mm -
200 mm
5 mm -
500 mm
5 mm -
200 mm
- -

Shot blasting

1 - 1000 5 mm -
550 mm
5 mm -
350 mm
5 mm -
250 mm
-
max. 60 kg -

Surface grinding machine

1 - 1000 5 mm -
1200 mm
5 mm -
500 mm
5 mm -
1000 mm
-
max. 60 kg -
further Technologies

Company description

The Walter Kern GmbH is a certified tool and fixture producer from the Allgäu and covers the entire process chain of metalworking.

- CNC milling (5-axis)
- HSC and Ultrasonic milling (5 axes)
- CNC turning (with Y-axis and driven tools)
- Wire and sink erosion
- Flat, round, and profile grinding
- Punching and bending
- honing
- saws
- Sandblasting and glass beads
- hardening
- Assembly
- Measure
Read more

Machines

Kyori Anex-60 (60 Tonnen) Kyori  Follow-on composite tools<br>Punching / Cutting tools<br>Deep-drawing dies<br>Embossing / swage dies <br>
Kyori Anex-60 (60 Tonnen)
Manufacturer: Kyori
Control:
Year of Construction:
Technologies:
Follow-on composite tools
Punching / Cutting tools
Deep-drawing dies
Embossing / swage dies
DMU 65 MonoBlock DMG Mori  Milling<br>Drilling / threading / tapping<br>Form milling (3 D)<br>5-axis milling machines<br>Engraver milling<br>
DMU 65 MonoBlock
Manufacturer: DMG Mori
Control: Siemens
Year of Construction:
Technologies:
Milling
Drilling / threading / tapping
Form milling (3 D)
5-axis milling machines
Engraver milling
Ultrasonic 20 linear Sauer  Milling<br>Drilling / threading / tapping<br>Ultrasonic milling<br>Form milling (3 D)<br>HSC milling<br>5-axis milling machines<br>Engraver milling<br>
Ultrasonic 20 linear
Manufacturer: Sauer
Control: Siemens
Year of Construction:
Technologies:
Milling
Drilling / threading / tapping
Ultrasonic milling
Form milling (3 D)
HSC milling
5-axis milling machines
Engraver milling
U5-620 Compact Spinner  Milling<br>Drilling / threading / tapping<br>5-axis milling machines<br>Engraver milling<br>
U5-620 Compact
Manufacturer: Spinner
Control: Siemens
Year of Construction:
Technologies:
Milling
Drilling / threading / tapping
5-axis milling machines
Engraver milling
VMX 30 i Hurco  Milling<br>Drilling / threading / tapping<br>Engraver milling<br>
VMX 30 i
Manufacturer: Hurco
Control: Siemens
Year of Construction:
Technologies:
Milling
Drilling / threading / tapping
Engraver milling
CTX beta 800 linear DMG Mori  Drilling / threading / tapping<br>Full-range turning (including milling)<br>Hard turning<br>Turning<br>
CTX beta 800 linear
Manufacturer: DMG Mori
Control: Siemens
Year of Construction:
Technologies:
Drilling / threading / tapping
Full-range turning (including milling)
Hard turning
Turning
CTX 400 Gildemeister  Drilling / threading / tapping<br>Hard turning<br>Turning<br>
CTX 400
Manufacturer: Gildemeister
Control:
Year of Construction:
Technologies:
Drilling / threading / tapping
Hard turning
Turning
Robofil 2030 SI Charmilles  Spark erosion wire cutting<br>
Robofil 2030 SI
Manufacturer: Charmilles
Control:
Year of Construction:
Technologies:
Spark erosion wire cutting
Robofil 440 CC Charmilles  Spark erosion wire cutting<br>
Robofil 440 CC
Manufacturer: Charmilles
Control:
Year of Construction:
Technologies:
Spark erosion wire cutting
Robofil 240 Charmilles  Spark erosion wire cutting<br>
Robofil 240
Manufacturer: Charmilles
Control:
Year of Construction:
Technologies:
Spark erosion wire cutting
Roboform FO350Sp Charmilles  Spark erosion countersinking<br>
Roboform FO350Sp
Manufacturer: Charmilles
Control:
Year of Construction:
Technologies:
Spark erosion countersinking
Roboform 30 Charmilles  Spark erosion countersinking<br>
Roboform 30
Manufacturer: Charmilles
Control:
Year of Construction:
Technologies:
Spark erosion countersinking

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel
  • Cast metals

    • Cast steel
    • Cast iron
  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
    • Solder
  • Plastics/synthetic materials

    • Acrylic (PMMA)
    • High performance plastic
    • Thermosets
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Particle reinforced composite materials
    • Natural Fibre Composites (NFC)
  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
    • Carbide
    • Silicium
  • Non-metal inorganic materials

    • Ceramics
    • Glass
    • Cast minerals
    • Graphite
Read more

Industries

  • Plant engineering and construction
  • Automotive and vehicle construction
  • Electrical industry
  • Packaging industry
  • Mechanical engineering
  • Machine tool manufacturing
  • Special purpose machinery manufacturing
Read more

References

Der nachfolgende Auszug zeigt eine Übersicht von Firmen, die uns als A-Lieferant bewerten: Bosch Osram Siemens Bihler Hirschvogel Liebherr ZF DMG Mori
Read more