Techpilot Basis Member

    manroland sheetfed manufacturing GmbH

    Techpilot Basis Member
    • Mühlheimer Strasse 341
    • 63073 Offenbach (Offenbach am Main, Kreisfreie Stadt)
    • Germany
    • Phone: Show phone number +49 (0)69 83 05 2734
    • Fax: Show fax number +49 (0)69 83 05 692734
    • Web: Website
    • Member since: 2007
    • last seen online: >360 days
    • Company data:
    • Employees: > 1000
    • Year of foundation: 1871
    • Turnover: -
    • Certifications:
    • ISO 9001:2008
    • Location:
    Map Location
    • further locations:
    • Offenbach am Main
Contact & company data

Contact names

Günter Fabian

  • Kleinteilefertigung

  • Phone: Show phone number 069 /8305 2734
  • Fax: Show fax number 069 / 8305 692734
  • E-Mail: contact now

Heribert Ehmes

  • Großteilefertigung

  • Phone: Show phone number 06983052647
  • Fax: Show fax number 0698305692647
  • E-Mail: contact now

Technologies

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Form milling (3 D)

10 - 1000 10 mm -
500 mm
10 mm -
500 mm
10 mm -
500 mm
-
- -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Shaft machining

10 - 1000 200 mm -
1000 mm
-
-
50 mm -
200 mm
max. 100 kg -

Turning

10 - 1000 10 mm -
500 mm
-
-
20 mm -
1000 mm
- -

Casting - Casting

Technology Lotsize Length Width Height Diameter Weight Material Strength

Machine moulding (sand casting)

- -
-
-
-
- -

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Die replacement / wearing part manufacturing

- -
-
-
-
- -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

- 10 mm -
800 mm
10 mm -
800 mm
10 mm -
800 mm
10 mm -
800 mm
max. 500 kg -

Gear making - Gear Making

Technology Lotsize Length Width Height Diameter Weight Material Strength

Bevel gear wheel

- -
-
-
-
- -

Cylindrical gear / spur gear

10 - 500 10 mm -
500 mm
-
-
500 mm -
1000 mm
- -

Surface treatment - Heat Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Annealing

1 - 1000 5 mm -
800 mm
5 mm -
800 mm
5 mm -
800 mm
5 mm -
800 mm
max. 500 kg -

Induction hardening

1 - 100000 5 mm -
2000 mm
5 mm -
250 mm
5 mm -
2000 mm
5 mm -
300 mm
max. 250 kg -

Vacuum annealing

1 - 1000 5 mm -
800 mm
5 mm -
800 mm
5 mm -
800 mm
5 mm -
800 mm
max. 500 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Coordinate jig grinding

10 - 1000 10 mm -
150 mm
10 mm -
250 mm
10 mm -
150 mm
-
max. 50 kg -

External cylindrical grinding

10 - 1000 100 mm -
1500 mm
-
-
50 mm -
250 mm
- -

Internal cylindrical grinding

10 - 1000 50 mm -
500 mm
-
-
50 mm -
800 mm
- -

Non-circular / crankshaft grinding

10 - 1000 500 mm -
2000 mm
-
-
-
max. 500 kg -

Surface grinding machine

10 - 1000 10 mm -
2000 mm
10 mm -
500 mm
10 mm -
250 mm
-
max. 500 kg -
further Technologies

Company description

Diene production services

Precision and experience. manroland is the world's second-largest press manufacturer with about 900 employees. The printing presses lives of precision. You can profetieren it, for manroland has many years of expertise as a world leader not only in sophisticated printing machines:
Our professionals bring their years of experience with a manufacturing services for you.

Quality testing and certification. manroland is certified according to DIN EN ISO 9001:2000 and DIN EN ISO 14001:2005. Annual audits ensure the honing demands on the processes safely. With our machines almost every feature can be verifizeirt professional manner. In addition, our laboratories provide materials analysis and Schlissbilder.

Own foundry. The foundry with integrated model for large parts in Offenbach with an annual volume of up to 17,000 tonnes of cast iron saves valuable time in the match between model-making, foundry and manufacturing.For shorter lead times and lower costs for our customers.

Diverse range of parts. From the lever through gears in Meisterradqualität to extremely heavy side walls, with tolerances of a few microns, thanks to a modern machine park. Also the production of any workpieces from batch size one is in the fast group everyday.


Rotary bulk of production

Rollers and cylinders. manroland offers the complete process chain for machining of cylinders and rollers:
Turning, milling and drilling into a voltage on modern CNC machining centers and final grinding. There are also successful partnerships for gavanische surface finishing.

Non-circular grinding. The special features of the machinery for rolling and the cylinder with appropriate controls is also the non-circular machining of precisely defined contours no problem.


Prismatic large-part manufacturing

Bulk of production.manroland manufacture components with size 2.2 meters wide x 2.5 meters long x 2 meters in height and weighing up to 2 tons. In the doubles table operating a processing to eleven meters in length. Our machines operate with a capacity of up to 100 kilowatts. Tools with a diameter up to 315 mm cutting depths allow con about 15 to 20 millimeters compared Gussverzüge and cast tension, with high-precision manufacturing of drilling intervals.

Flat part manufacturing. CNC machine tools allow the highly efficient production of cubic flat parts with a machining of up to five pages in one setting. The machine tools are mostly equipped with special Ganauigkeitspakete ensure the highest quality for large component dimensions.


Prismatic workpieces geometry primarily by complete machining on special parts that meet any of aluminum are in high quality requirements for CE-safety-related parts.For this we use a moderene five-axis machining round.


Complete production

Complete machining. The device construction, the tool engineering and CNC programming are aligned short response time for changes and new parts. Complex cubic workpieces are manufactured in several setups in multi-range operating on different processing centers:
Small series of cast blanks with complex hole pattern and high quality requirements (up to it5) are among the references (levers, rails, slats and gear housing).

Turned parts. Rings, flanges and wheels of medium dimensions are produced, but also gear shafts or special Exzentergleitlager with tolerance ranges of up to seven microns, including modern external and internal cylindrical grinding techno...
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Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
  • Cast metals

    • Cast steel
    • Cast iron
  • Light metals

    • Aluminium and aluminium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
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Industries

  • Mechanical engineering
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