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Techpilot Basis Member
SCHAUB Fertigungstechnik GmbH Gengenbach
Contact & company data

Contact name

Klaus Schaub

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

 1 - 800 400 mm -
10000 mm		 400 mm -
2500 mm		 400 mm -
2500 mm		 -
 max. 20000 kg -

Sawing

 1 - 300 150 mm -
6000 mm		 10 mm -
300 mm		 10 mm -
300 mm		 10 mm -
320 mm		 - -

Machining - Machining (Extruded Profiles)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Machining of extruded sections

 - -
 100 mm -
1500 mm		 100 mm -
1500 mm		 -
 max. 10000 kg -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

 1 - 500 100 mm -
10500 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 - -

Form milling (3 D)

 1 - 500 100 mm -
10000 mm		 100 mm -
1500 mm		 100 mm -
2500 mm		 -
 - -

HSC milling

 1 - 100 100 mm -
10500 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 max. 20000 kg -

Milling

 1 - 800 100 mm -
10500 mm		 100 mm -
2500 mm		 100 mm -
2800 mm		 -
 - -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Turning

 1 - 10 100 mm -
1500 mm		 -
 -
 50 mm -
250 mm		 - -

Sheet metal processing - Sheet Metal Processing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Bending / folding

 1 - 1000 10 mm -
6000 mm		 -
 -
 -
 - 1 mm -
60 mm

Oxyacetylene cutting

 1 - 1000 50 mm -
6000 mm		 50 mm -
3000 mm		 -
 -
 max. 10000 kg 25 mm -
200 mm

Plasma fusion cutting

 1 - 300 250 mm -
6500 mm		 200 mm -
2600 mm		 -
 -
 max. 10000 kg 2 mm -
130 mm

Shearing (rectangular blank/strip)

 1 - 100 -
 -
 -
 -
 - 1 mm -
10 mm

Structural Steelwork & Welding - Welded constructions / Structural Steelwork

Technology Lotsize Length Width Height Diameter Weight Material Strength

Machine frames / bases / racks

 - 1 mm -
10500 mm		 1 mm -
1500 mm		 1 mm -
2900 mm		 -
 max. 20000 kg -

Welded constructions (weldments)

 - 1 mm -
10500 mm		 1 mm -
1500 mm		 1 mm -
2900 mm		 -
 max. 20000 kg -

Structural Steelwork & Welding - Welding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Inert gas shielded arc welding (MIG/MAG)

 1 - 200 500 mm -
12000 mm		 250 mm -
3000 mm		 250 mm -
2000 mm		 -
 max. 10000 kg -

Manual electrode welding

 1 - 200 500 mm -
12000 mm		 250 mm -
3000 mm		 250 mm -
2000 mm		 100 mm -
1000 mm		 max. 10000 kg 2 mm -
50 mm

Robot welding

 5 - 1000 200 mm -
8000 mm		 200 mm -
2000 mm		 200 mm -
3000 mm		 -
 max. 15000 kg -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

 - 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 max. 20000 kg -

Clamping devices

 - 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 max. 20000 kg -

Drilling / milling jigs

 - 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 max. 20000 kg -

Welding jigs

 - 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 max. 20000 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Industrial / On-site-assembly

 - -
 -
 -
 -
 max. 20000 kg -

Mechanical assembly

 - -
 -
 -
 -
 max. 20000 kg -

Mechanical Engineering & Assembly - Mechanical Engineering

Technology Lotsize Length Width Height Diameter Weight Material Strength

Apparatus engineering

 1 - 100 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 max. 20000 kg -

Handling technology

1 - 100 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 max. 20000 kg -

Hydraulic engineering

 1 - 100 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
4000 mm		 -
 max. 20000 kg -

Mechanical engineering

 1 - 100 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
4000 mm		 -
 max. 20000 kg -

Tool building

 1 - 100 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
3000 mm		 -
 max. 20000 kg -

Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spray-painting

 1 - 100 100 mm -
10000 mm		 100 mm -
3000 mm		 100 mm -
4000 mm		 -
 max. 20000 kg -

Surfacing / build-up welding

 1 - 200 500 mm -
12000 mm		 250 mm -
3000 mm		 250 mm -
2000 mm		 100 mm -
1000 mm		 max. 10000 kg 2 mm -
50 mm
further Technologies

Company description
As an experienced generalist in the field of steel processing, our range of services includes the manufacture of precise flame-cut parts, welded constructions, machine and system parts.
Thanks to our "everything from a single source" principle, we offer a particularly high level of efficiency. As a contract manufacturer, we always follow your wishes.

In addition to manufacturing, we also offer a comprehensive range of services: construction - surface treatment - painting - packaging - delivery.

SCHAUB Fertigungstechnik - “Everything from a single source”.

Our focus is:

• Production of welded structures and machine parts up to 20 tons individual weight

• CNC processing on milling and boring machines with universal milling head / orthogonal milling head and
automatic tool changer up to x / y / z = 10000/3000/1500 mm


We also offer:

• Manufacture of burned parts on two CNC portal cutting machines, autogenous and plasma
Max. Sheet size: 3000 x 6000mm, max. Cutting thickness up to t = 200mm

• Edging up to a length of 6000mm


We offer certified quality:

• We are a certified welding company according to DIN EN ISO 3834-2

• We offer process tests according to DIN EN ISO 15614-1

• We manufacture components according to DIN EN 1090-2 up to execution class 3

• We test components using the non-destructive test methods MT, PT, UT and VT


Our entire production spectrum at a glance:

- Turning
- Milling
- 3D Milling
- 5-axis milling
- HSC milling
- Drilling / thread machining
- Sawing
- Bending / folding
- Tin snips (table / ribbon)
- Plasma cutting
- Electrode manual welding
- Robot welding
- Inert gas welding (MIG / MAG)
- Build-up welding
- Extrusion profile processing
- Machine frame / machine stands
- Complex welded constructions
- Mechanical engineering
- Industrial assembly / on-site assembly
- Sandblasting
- Spray painting

Please do not hesitate to contact us.
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RFQs
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Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel

  • Cast metals

    • Cast steel
    • Cast iron

  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys

  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys

  • Plastics/synthetic materials

    • Thermoplastics
    • Thermosets
    • Elastomers
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Industries
  • Apparatus engineering
  • Drive and gear engineering
  • Automation and control engineering
  • Automotive and vehicle construction
  • Building, agricultural and forestry machinery manufacturing
  • Construction and architectural supplies
  • Mining and tunnel engineering
  • Chemical industry
  • Railway and rail vehicles industry
  • Power generation and transmission industry
  • Hydraulic and pneumatic industry
  • Boiler, container and tank construction
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Paper and printing machinery industry
  • Shipbuilding industry
  • Special purpose machinery manufacturing
  • Packaging industry
  • Machine tool manufacturing
  • Fittings engineering
  • Plant engineering and construction
  • Mechanical engineering
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References
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