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Techpilot Basis Member

    staude Kunststofftechnik GmbH

    Techpilot Basis Member
    • Am Krähenberg 1
    • 34513 Waldeck (Waldeck-Frankenberg)
    • Germany
    • Phone: Show phone number 05634 99299 - 0
    • Fax: Show fax number 05634 99299 - 10
    • Web: Website
    • Member since: 2006
    • last seen online: >360 days
    • Company data:
    • Employees: 10 - 20
    • Year of foundation: 2003
    • Turnover: < 1 Mil.
    • Certifications:
    • ISO 9001:2008
    • ISO 14001
    • Location:
     Map Location
    • further locations:
    • 34513 Waldeck
Contact & company data

Contact names

Wolfgang Staude

  • Geschäftsführer

  • Phone: Show phone number 05634992990
  • Fax: Show fax number 056349929910
  • E-Mail: contact now

Marcel Hylla

  • Marketing/Vertrieb

  • Phone: Show phone number 05691-6248-22
  • Fax: Show fax number 05691-6248-10
  • E-Mail: contact now

Technologies

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Form milling (3 D)

 1 - 100000 250 mm -
1000 mm		 200 mm -
750 mm		 10 mm -
600 mm		 -
 - -

Milling

 1 - 100000 250 mm -
1000 mm		 200 mm -
750 mm		 10 mm -
600 mm		 -
 - -

Structural Steelwork & Welding - Welding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Ultrasonic welding

 100 - 1000000 10 mm -
200 mm		 10 mm -
200 mm		 -
 -
 - 1 mm -
10 mm

Plastics & Rubber - Injection Moulding, Extruding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Foaming

 200 - 10000000 3 mm -
800 mm		 3 mm -
700 mm		 3 mm -
400 mm		 -
 - -

Injection moulding

 200 - 10000000 1 mm -
800 mm		 1 mm -
700 mm		 1 mm -
400 mm		 -
 max. 2 kg -

Injection-mould around inserts

 200 - 10000000 1 mm -
800 mm		 1 mm -
700 mm		 1 mm -
200 mm		 -
 max. 2 kg -

Multi component injection moulding

 1000 - 10000000 2 mm -
300 mm		 2 mm -
200 mm		 2 mm -
200 mm		 -
 max. 0.2 kg -

Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Foam molds

 - 10 mm -
1000 mm		 10 mm -
630 mm		 10 mm -
630 mm		 -
 max. 800 kg -

Injection moulds

 - 10 mm -
1000 mm		 10 mm -
800 mm		 10 mm -
630 mm		 -
 max. 1200 kg -

Squeeze moulds

 - 10 mm -
1000 mm		 10 mm -
630 mm		 10 mm -
630 mm		 -
 max. 800 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Electromechanical assembly

 - -
 -
 -
 -
 max. 150 kg -

Mechanical assembly

 - -
 -
 -
 -
 max. 150 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

 - 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
750 mm		 max. 250 kg -
further Technologies

Company description
We are a company for plastic injection molding and tool, based in Waldeck, Waldeck-Frankenberg district, North Hesse.

A high quality, flexibility and customer orientation characterize our thoughts and actions in daily work.

In a partnership characterized by openness and atmosphere we provide the conditions for a promising cooperation as our customers or suppliers.

Besides its economic mutual understanding and the perception of viability is the basis for achieving our common goals.

Plastic Injection Mould

On our injection molding machines, we are currently manufacturing products of 0.1 g to 2000 g

The parts produced are for many of the major auto parts and automobile manufacturers. Including complete assemblies, molded-in metal inserts and spare parts are manufactured for this market.

We also produce many other areas, such as for buses and trains, the lighting industry, the office furniture industry, consumer goods industry, plant, etc.

Manufacturing process
In addition to the normal single-component with more than 50 different materials we provide for series production also TSG, 2-component injection molding (TSG and fixed component) and ultrasonic welding to.

Thermoplastic foam (TSF)
For cost-effective, thick-walled and distortion-free moldings as housing or machine covers to TSG offers. In this method, the TSG-molded parts in the core has a foam structure and the outer unit is compact. the advantage is a significant weight savings at almost the same bending strength and stiffness.

2-component injection molding (TSG and hard component)
In this process, we combine the advantages of the TSG-method with which the normal injection molding.Components, which in certain areas must consist of non-cellular material for strength or for other reasons and should be foamed in some areas of weight or wall thickness reasons are manufactured by us for this 2-component process.

Toolmaking

In our tool we create injection molds up to a size of approx 1000x630x630 mm.

The requirements for the products and the resulting reactions ranging from sample tools on tools for small quantities to tools with a corresponding number of mold cavities for millions of units.

CAD and CAM
For the realization of part and tool designs is us with the Cimatron E - software the right CAD and CAM tool available. The CAM programs for CNC milling are also created in our house. The data exchange can be done in various formats, anda STEP, IGES, DXF, DWG, and STL.

Injection molds
Requirements for injection molding tools are diverse. Whether multi-slide or core pulls with hot runner, with highly polished surfaces or graining, please contact us. We realize your claims.

CNC milling
In addition to the construction of injection molding tools, we realize 3D milling work on our CNC milling machine DMU 80T with traverse of 880x630x630 mm and 12,000 rev / min spindle speed. The maximum weight for individual components is 500 kg.

Product summary
Tray, electronics housing, box with screw, tool - mold plate, roller rail, rail, recessed handle made of organic plastic sealing ball, fl...
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Company images

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel

  • Cast metals

    • Cast steel
    • Cast iron

  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys

  • Heavy metals

    • Copper and copper alloys

  • Plastics/synthetic materials

    • Thermoplastics
    • Acrylic (PMMA)
    • High performance plastic
    • Elastomers
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Particle reinforced composite materials
    • Wood-Plastic-Composites (WPC)
    • Natural Fibre Composites (NFC)

  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
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Industries
  • Railway and rail vehicles industry
  • Electrical industry
  • Power generation and transmission industry
  • Hydraulic and pneumatic industry
  • Information technology (hardware)
  • Air conditioning, refrigeration and ventilation industry
  • Aerospace and aviation industry
  • Medical technology
  • Military engineering
  • Furniture industry
  • Paper and printing machinery industry
  • Special purpose machinery manufacturing
  • Telecommunication industry
  • Packaging industry
  • Machine tool manufacturing
  • Chemical industry
  • Lighting industry
  • Construction and architectural supplies
  • Building, agricultural and forestry machinery manufacturing
  • Automotive and vehicle construction
  • Fittings engineering
  • Drive and gear engineering
  • Precision engineering, mechatronics and optics
  • Mechanical engineering
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References
Imperial (Miele), Hübner, Continental, Selter. DSG Kiekert, Jagtenberg Plastics. Über Automotiv-Zulieferer BMW, Daimler, VW, ZF
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