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MECASYS s.r.o. Oravska Polhora
Contact & company data

Contact names

Jaroslav Miklusak

  • CEO

  • Phone: Show phone number +421903552369
  • Fax: Show fax number +421 43 2388 255
  • E-Mail: contact now

Bibiana Janakova

Technologies

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

 5 - 50000 5 mm -
800 mm		 5 mm -
800 mm		 5 mm -
700 mm		 -
 - -

Deep-hole drilling

 - 100 1 mm -
800 mm		 1 mm -
600 mm		 1 mm -
600 mm		 1 mm -
600 mm		 max. 2500 kg -

Engraver milling

 1 - 10000 1 mm -
1500 mm		 1 mm -
600 mm		 1 mm -
600 mm		 1 mm -
600 mm		 max. 1200 kg -

Form milling (3 D)

 1 - 100 1 mm -
1500 mm		 1 mm -
800 mm		 1 mm -
700 mm		 -
 - -

Full-range milling (including turning)

 1 - 100 1 mm -
1500 mm		 1 mm -
600 mm		 1 mm -
600 mm		 1 mm -
600 mm		 - -

HSC milling

 1 - 100 1 mm -
1500 mm		 1 mm -
600 mm		 1 mm -
600 mm		 -
 max. 600 kg -

Milling

 10 - 500 1 mm -
1500 mm		 1 mm -
800 mm		 1 mm -
700 mm		 -
 - -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Automatic turning (bar)

 10 - 50000 10 mm -
500 mm		 -
 -
 5 mm -
300 mm		 - -

Broaching

 10 - 50000 1 mm -
10 mm		 -
 -
 3 mm -
10 mm		 - -

Centering / end facing

 10 - 500 5 mm -
250 mm		 -
 -
 2 mm -
150 mm		 - -

Full-range turning (including milling)

 10 - 50000 10 mm -
500 mm		 -
 -
 5 mm -
300 mm		 - -

Hard turning

 10 - 50000 10 mm -
500 mm		 -
 -
 5 mm -
200 mm		 - -

Shaft machining

 10 - 50000 5 mm -
500 mm		 -
 -
 5 mm -
300 mm		 max. 150 kg -

Swiss turning

 1000 - 50000 1 mm -
110 mm		 -
 -
 5 mm -
40 mm		 - -

Turning

 5 - 500 5 mm -
500 mm		 -
 -
 5 mm -
300 mm		 - -

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Die replacement / wearing part manufacturing

 - -
 -
 -
 -
 - -

Punching / Cutting tools

 - 10 mm -
500 mm		 10 mm -
200 mm		 10 mm -
200 mm		 -
 max. 2500 kg -

Tool making - Etching and Spark Erosion

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spark erosion countersinking

 2 - 1000 1 mm -
400 mm		 1 mm -
250 mm		 1 mm -
400 mm		 -
 max. 1500 kg -

Spark erosion wire cutting

 1 - 200 2 mm -
250 mm		 2 mm -
250 mm		 2 mm -
250 mm		 -
 max. 250 kg -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

 - 100 mm -
1500 mm		 100 mm -
800 mm		 10 mm -
600 mm		 -
 max. 1500 kg -

Clamping devices

 - 10 mm -
1500 mm		 10 mm -
800 mm		 10 mm -
600 mm		 -
 max. 1500 kg -

Gauges

 - 100 mm -
1500 mm		 100 mm -
800 mm		 100 mm -
800 mm		 -
 max. 1500 kg -

Measuring / testing jigs

 - 100 mm -
1500 mm		 100 mm -
800 mm		 100 mm -
800 mm		 -
 max. 1500 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

External cylindrical grinding

 1 - 1000 20 mm -
1000 mm		 -
 -
 10 mm -
200 mm		 - -

Internal cylindrical grinding

 2 - 1000 10 mm -
150 mm		 -
 -
 10 mm -
200 mm		 - -

Profile grinding

 1 - 1000 1 mm -
600 mm		 1 mm -
250 mm		 1 mm -
250 mm		 1 mm -
250 mm		 - -

Surface grinding machine

 1 - 1000 1 mm -
600 mm		 1 mm -
250 mm		 1 mm -
200 mm		 -
 max. 200 kg -
further Technologies

Company description
Our success has been based on a professional approach, ensuring short delivery deadlines and quality.

By extending the technology of production 5AX CNC milling machines Hermle and Deckel Maho we achieved an increase of available capacity and technological variability in the shape of continuous milling of parts, components up to size 950 mm and maximum weight of 2000 kg.

The trust of our customers has helped us to develop repair and manufacturing of injection molds for plastic products. This segment we have strengthened with other technologies in the field of die-sinking complex form.

CNC 5Axis milling
The complexity of the our customers requirements and their demands for quality are forced to invest into 5-axis milling machines with direct measurement. Technical parameters of these machines with five continuously controlled axis allow us to produce complex shape parts with weight up to 2500 kg and dimensions D900x600. It is a highly productive machines that work with rapid traverse up to 60 m / s.

Capacity of 5 axis CNC milling predominantly used for manufacturing of components for measuring jigs, prototype car lights, car body parts, interior components for motor vehicles (door systems, plastic components, instrument panel, ...) and last but not least, assembly jigs for AIRBUS

Also in production we have CNC 4axis milling, CNC 3axis milling centers with direct measurement, which help us achieve high dimensional accuracy of our products +/- 0.006 mm and quality surface components and shaped surfaces.

MEASURING AND ASSEMBLY JIGS
In this area we provide services for customers from 3D design up to manufacturing of finished products. All the information required for the project we are dealing with in-house so we can offer flexibility throughout the process of developing and manufacturing products.

AUTOMATIC AND SEMI-AUTOMATIC STATIONS
Another area in which to fully realize the development and manufacturing of automatic and semi-automatic stations. We offer complete services necessary for the design of 3D design, electro-mechanisms to the actual production and testing in-house.
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Machines
5-Axis CNC Milling HERMLE C42 2014 HSC milling<br>Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5-Axis CNC Milling
Manufacturer: HERMLE C42
Control: HEIDENHAIN
Year of Construction: 2014
Technologies:
HSC milling
Form milling (3 D)
Milling
5-axis milling machines
5-Axis CNC Milling DMU50 2015 Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5-Axis CNC Milling
Manufacturer: DMU50
Control: HEIDENHAIN
Year of Construction: 2015
Technologies:
Form milling (3 D)
Milling
5-axis milling machines
7-Axis Turn MIYANO BNA42MSY 2017 Turning<br>Broaching<br>Automatic turning (bar)<br>Full-range milling (including turning)<br>Swiss turning<br>Milling<br>
7-Axis Turn
Manufacturer: MIYANO BNA42MSY
Control: Mitsubishi
Year of Construction: 2017
Technologies:
Turning
Broaching
Automatic turning (bar)
Full-range milling (including turning)
Swiss turning
Milling
4-Axis Turn&Mill CTX800 2018 Turning<br>Shaft machining<br>
4-Axis Turn&Mill
Manufacturer: CTX800
Control: Siemens
Year of Construction: 2018
Technologies:
Turning
Shaft machining
4-Axis Turn NLX2500/700 2018 Turning<br>Hard turning<br>Automatic turning (bar)<br>Centering / end facing<br>Shaft machining<br>Full-range turning (including milling)<br>
4-Axis Turn
Manufacturer: NLX2500/700
Control: Mitsubishi
Year of Construction: 2018
Technologies:
Turning
Hard turning
Automatic turning (bar)
Centering / end facing
Shaft machining
Full-range turning (including milling)
EXERON313 EXERON 2017 Deep-hole drilling<br>Form milling (3 D)<br>5-axis milling machines<br>Engraver milling<br>
EXERON313
Manufacturer: EXERON
Control: EXERON
Year of Construction: 2017
Technologies:
Deep-hole drilling
Form milling (3 D)
5-axis milling machines
Engraver milling
5-Axis CNC Milling TRIMILL VF3021 2018 Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5-Axis CNC Milling
Manufacturer: TRIMILL VF3021
Control: HEIDENHAIN
Year of Construction: 2018
Technologies:
Form milling (3 D)
Milling
5-axis milling machines
5-Axis HERMLE C400 2021 HSC milling<br>Form milling (3 D)<br>Milling<br>5-axis milling machines<br>
5-Axis
Manufacturer: HERMLE C400
Control: HEIDENHEIN
Year of Construction: 2021
Technologies:
HSC milling
Form milling (3 D)
Milling
5-axis milling machines
ZR1000 ZIERSCH 2021 Profile grinding<br>Internal cylindrical grinding<br>External cylindrical grinding<br>
ZR1000
Manufacturer: ZIERSCH
Control: MITSUBISHI
Year of Construction: 2021
Technologies:
Profile grinding
Internal cylindrical grinding
External cylindrical grinding
ZR35 ZIEESCH 2020 Surface grinding machine<br>Profile grinding<br>
ZR35
Manufacturer: ZIEESCH
Control: MITSUBISHI
Year of Construction: 2020
Technologies:
Surface grinding machine
Profile grinding
PIONEER 08.12.06 HEXAGON 2015 Gauges<br>
PIONEER 08.12.06
Manufacturer: HEXAGON
Control: PC DMIS ++
Year of Construction: 2015
Technologies:
Gauges
GLOBAL S Green 12.22.10 HEXAGON 2022 Gauges<br>
GLOBAL S Green 12.22.10
Manufacturer: HEXAGON
Control: PC DMIS CAD ++
Year of Construction: 2022
Technologies:
Gauges
C400 HERMLE 2022 5-axis milling machines<br>
C400
Manufacturer: HERMLE
Control: Heidenhein
Year of Construction: 2022
Technologies:
5-axis milling machines
C250 HERMLE 2022 5-axis milling machines<br>
C250
Manufacturer: HERMLE
Control: Heidenhein
Year of Construction: 2022
Technologies:
5-axis milling machines

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel

  • Cast metals

    • Cast steel
    • Cast iron

  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys

  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
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Industries
  • Railway and rail vehicles industry
  • Aerospace and aviation industry
  • Machine tool manufacturing
  • Automotive and vehicle construction
  • Automation and control engineering
  • Measurement and control technique, laboratory equipment
  • Mechanical engineering
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References
ECA ROBOTICS SAS Toulon (FRANCE); EUROSTYLE Systems (FRANCE); SAS EPCOTS (FRANCE); SPECAC INTERNATIONAL LIMITED (UK); Hella Slovakia Signal-Lighting s.r.o. (SLOVAKIA); Schaeffler (SLOVAKIA) Inalfa Roof Systems B.V. (POLAND); INTEVA Products Slovakia Spol. s.r.o. (SLOVAKIA); Hyundai Motor Manufacturing Czech s. r. o (CZECH).... and others.
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