SYKATEC GmbH Erlangen

    SYKATEC GmbH

    Techpilot Premium Member
    • Frauenauracher Str. 80
    • 91056 Erlangen (Erlangen, Kreisfreie Stadt)
    • Germany
    • Phone: Show phone number 09131-98-2028
    • Fax: Show fax number 09131-98-2409
    • E-Mail: contact now
    • Web: Website
    • Premium Member since: 2020
    • last seen online: this week
    • Company data:
    • Employees: 200 - 500
    • Year of foundation: 2001
    • Turnover: 50 - 100 Mil.
    • Certifications:
    • DIN EN ISO 3834
    • EN 15085
    • ISO 9001:2015
    • ISO 14001
    • OHSAS 18000
    • Location:
    Map Location
    • further locations:
    • 91056 Erlangen
      Bundesland: Bayern
      Regierungsbezirk: Mittelfranken
      Region: Erlangen, Kreisfreie Stadt
Contact & company data

Contact names

Gerd-Friedrich Witthus

  •  

  • Phone: Show phone number 09131-98-1319
  • Fax: Show fax number 09131-98-2409
  • E-Mail: contact now

Martin Windisch

  • Vertrieb

  • Phone: Show phone number 09131-98 1033
  • Fax: Show fax number 09131-98 2409
  • E-Mail: contact now

Felix Glab

Marcel Thomisch

Sebastian Irovsky

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

50 - 50000 20 mm -
2940 mm
20 mm -
750 mm
20 mm -
710 mm
-
max. 150 kg -

Sheet metal processing - Sheet Metal Processing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Bending / folding

1 - 10000 20 mm -
3000 mm
-
-
-
- 0,5 mm -
8 mm

Combined forming laser cutting / punching

50 - 10000 20 mm -
2585 mm
20 mm -
1370 mm
-
-
- 0,5 mm -
8 mm

Laser cutting, tube & section

1 - 100 10 mm -
2000 mm
10 mm -
500 mm
10 mm -
500 mm
-
- 2 mm -
50 mm

Laser cutting 2D

50 - 5000 20 mm -
2585 mm
10 mm -
1370 mm
-
-
- 0,5 mm -
8 mm

Plate straightening

1 - 1000 -
100 mm -
2500 mm
-
-
- 1 mm -
6 mm

Punching / nibbling

50 - 50000 1 mm -
2585 mm
1 mm -
1370 mm
-
-
- 0,5 mm -
8 mm

Structural Steelwork & Welding - Welded constructions / Structural Steelwork

Technology Lotsize Length Width Height Diameter Weight Material Strength

Machine frames / bases / racks

- 100 mm -
5000 mm
100 mm -
3000 mm
100 mm -
800 mm
-
max. 1000 kg -

Welded constructions (weldments)

- 100 mm -
5000 mm
100 mm -
3000 mm
100 mm -
1000 mm
-
max. 1000 kg -

Structural Steelwork & Welding - Welding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Friction stir welding

1 - 100 20 mm -
1000 mm
-
-
-
- -

Inert gas shielded arc welding (MIG/MAG)

1 - 20 100 mm -
5000 mm
100 mm -
3000 mm
50 mm -
800 mm
-
max. 1500 kg -

Inert gas shielded arc welding (TIG)

1 - 20 100 mm -
5000 mm
100 mm -
3000 mm
50 mm -
800 mm
-
max. 1500 kg -

Laser-beam welding

1 - 100 10 mm -
1000 mm
10 mm -
1000 mm
10 mm -
500 mm
10 mm -
1400 mm
max. 300 kg -

Soldering

1 - 20 100 mm -
2000 mm
100 mm -
1000 mm
20 mm -
500 mm
10 mm -
55 mm
max. 100 kg -

Spot welding

1 - 100 -
-
-
-
- 2 mm -
6 mm

Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Chrome-plating

1 - 500 10 mm -
50 mm
10 mm -
100 mm
2 mm -
30 mm
-
max. 0,5 kg -

Electroplating

1 - 200 10 mm -
2000 mm
10 mm -
1000 mm
1 mm -
100 mm
-
max. 100 kg -

Galvanizing

1 - 100 100 mm -
2000 mm
20 mm -
1000 mm
2 mm -
400 mm
20 mm -
80 mm
max. 200 kg 1 mm -
10 mm

Nickel plating

1 - 100 20 mm -
2000 mm
20 mm -
500 mm
2 mm -
10 mm
-
max. 30 kg -

Parts cleaning/degreasing

- 100 mm -
5000 mm
100 mm -
3000 mm
100 mm -
1000 mm
-
max. 1000 kg -

Powder coating

50 - 1000 20 mm -
7000 mm
10 mm -
2000 mm
10 mm -
3000 mm
-
max. 1000 kg -

Rotofinishing, barrel finishing

1 - 100 20 mm -
200 mm
20 mm -
150 mm
5 mm -
50 mm
-
- -

Sand blasting

1 - 20 100 mm -
5000 mm
100 mm -
2500 mm
100 mm -
1000 mm
-
max. 1000 kg -

Spray-painting

10 - 500 1000 mm -
7000 mm
100 mm -
2500 mm
100 mm -
2000 mm
-
max. 1000 kg -

Machining - Machining (Extruded Profiles)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Machining of extruded sections

- -
10 mm -
750 mm
4 mm -
700 mm
-
max. 150 kg -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Form milling (3 D)

100 - 50000 20 mm -
2940 mm
20 mm -
750 mm
20 mm -
710 mm
-
- -

Full-range milling (including turning)

10 - 100 20 mm -
500 mm
20 mm -
500 mm
20 mm -
500 mm
10 mm -
500 mm
- -

HSC milling

50 - 50000 20 mm -
2940 mm
20 mm -
750 mm
20 mm -
710 mm
-
max. 150 kg -

Milling

50 - 50000 20 mm -
2940 mm
20 mm -
750 mm
20 mm -
710 mm
-
- -

5-axis milling machines

20 - 1000 20 mm -
800 mm
20 mm -
650 mm
20 mm -
650 mm
-
- -

Cables, tubes and pipes (assembled) - Cable Preparation

Technology Lotsize Length Width Height Diameter Weight Material Strength

Cable preparation

- -
-
-
1 mm -
25 mm
- -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

- 20 mm -
1500 mm
20 mm -
500 mm
20 mm -
500 mm
-
max. 100 kg -

Clamping devices

- 50 mm -
5000 mm
50 mm -
2000 mm
50 mm -
600 mm
-
max. 500 kg -

Drilling / milling jigs

- 20 mm -
2900 mm
20 mm -
500 mm
5 mm -
500 mm
-
max. 150 kg -

Gauges

- 20 mm -
2900 mm
20 mm -
500 mm
20 mm -
550 mm
-
max. 150 kg -

Measuring / testing jigs

- 20 mm -
2000 mm
20 mm -
1000 mm
20 mm -
500 mm
-
max. 100 kg -

Welding jigs

- 50 mm -
5000 mm
50 mm -
2500 mm
50 mm -
800 mm
-
max. 200 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Electromechanical assembly

- -
-
-
-
max. 300 kg -

Industrial / On-site-assembly

- -
-
-
-
max. 100 kg -

Mechanical assembly

- -
-
-
-
max. 150 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

- 20 mm -
5000 mm
20 mm -
2500 mm
10 mm -
800 mm
10 mm -
3700 mm
max. 3000 kg -

Surface treatment - Labelling / marking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser marking / Laser inscription

1 - 100 10 mm -
400 mm
10 mm -
200 mm
1 mm -
20 mm
10 mm -
100 mm
- -

Marking

1 - 200 100 mm -
2500 mm
100 mm -
1250 mm
1 mm -
8 mm
2 mm -
10 mm
- -

Pad printing

1 - 200 20 mm -
300 mm
20 mm -
200 mm
-
-
- -

Screen printing

1 - 100 20 mm -
2500 mm
20 mm -
1250 mm
20 mm -
100 mm
-
- -
further Technologies

Company description

SYKATEC Systeme (Systems), Komponenten (Components), Anwendungstechnologie (Applications Technology) GmbH & Co. KG started business as an independent company on 1 April 2001.

Our 310 members of staff are fast, efficient and flexible in dealing with customer requirements. We do not only manufacture products to order on a sub-contract basis, but also aim to be reliable partners for our customers - from development of parts to production and ultimately to the logistic challenge of putting parts at your disposal.

Put us to the test - we look forward to the challenge.

Our Services

* Heat sink processing
* Sheet metal forming
* Component manufacture
* Cable packing

Convince yourself of a production department worth inspection and testing. After all, SYKATEC is certified with regard to its quality and environmental management system in accordance with DIN EN ISO 9001 and 14001. We also hold a welding licence for rail vehicles and rail vehicle parts in accordance with DIN 6700 Part 2 Class C2. The German Federal Railway´s (DB) directive 951 "Quality assurance for welding of rail vehicles and their components" is applied to orders placed by the DB.

SYKATEC´s management system is aimed at constant improvement. The goal is to increase the quality of our products and processes, thus always assuring your, the customer´s safety.
Read more

Machines

GROB G 552 Grob 2020 Drilling / threading / tapping<br>Milling<br>Form milling (3 D)<br>Full-range milling (including turning)<br>HSC milling<br>5-axis milling machines<br>
GROB G 552
Manufacturer: Grob
Control: Sinumerik 840 D
Year of Construction: 2020
Technologies:
Drilling / threading / tapping
Milling
Form milling (3 D)
Full-range milling (including turning)
HSC milling
5-axis milling machines
DMU 80 eVo DMG Mori 2013 Drilling / threading / tapping<br>Milling<br>Form milling (3 D)<br>Full-range milling (including turning)<br>HSC milling<br>
DMU 80 eVo
Manufacturer: DMG Mori
Control: Sinumerik 840 D
Year of Construction: 2013
Technologies:
Drilling / threading / tapping
Milling
Form milling (3 D)
Full-range milling (including turning)
HSC milling
VSC 3-M AXA 2001 Drilling / threading / tapping<br>Milling<br>Form milling (3 D)<br>HSC milling<br>
VSC 3-M
Manufacturer: AXA
Control: Sinumerik 840 D
Year of Construction: 2001
Technologies:
Drilling / threading / tapping
Milling
Form milling (3 D)
HSC milling
Chiron Mill 2000 Chiron 2009 Drilling / threading / tapping<br>Milling<br>Form milling (3 D)<br>HSC milling<br>
Chiron Mill 2000
Manufacturer: Chiron
Control: Sinumerik 840 D
Year of Construction: 2009
Technologies:
Drilling / threading / tapping
Milling
Form milling (3 D)
HSC milling
Trumatic 6000L -1300 TRUMPF 2008 Punching / nibbling<br>Laser cutting 2D<br>Combined forming laser cutting / punching<br>
Trumatic 6000L -1300
Manufacturer: TRUMPF
Control: Sinumerik 840D
Year of Construction: 2008
Technologies:
Punching / nibbling
Laser cutting 2D
Combined forming laser cutting / punching
Trumatic 6000L -1300 TRUMPF 2005 Punching / nibbling<br>Laser cutting 2D<br>Combined forming laser cutting / punching<br>
Trumatic 6000L -1300
Manufacturer: TRUMPF
Control: Sinumerik 840D
Year of Construction: 2005
Technologies:
Punching / nibbling
Laser cutting 2D
Combined forming laser cutting / punching
TruPunch 5000 S12 Trumpf 2015 Punching / nibbling<br>
TruPunch 5000 S12
Manufacturer: Trumpf
Control: Sinumerik 840
Year of Construction: 2015
Technologies:
Punching / nibbling
Trumabend 5130 Trumpf 2014 Bending / folding<br>
Trumabend 5130
Manufacturer: Trumpf
Control: Trumpf
Year of Construction: 2014
Technologies:
Bending / folding
Trubend 5170 Trumpf 2018 Bending / folding<br>
Trubend 5170
Manufacturer: Trumpf
Control: Trumpf
Year of Construction: 2018
Technologies:
Bending / folding
Rippert Rippert 2005 Powder coating<br>
Rippert
Manufacturer: Rippert
Control: Simatic S7
Year of Construction: 2005
Technologies:
Powder coating
Rippert Rippert 2006 Powder coating<br>
Rippert
Manufacturer: Rippert
Control: -
Year of Construction: 2006
Technologies:
Powder coating

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel
  • Cast metals

    • Cast steel
    • Cast iron
  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
    • Solder
  • Plastics/synthetic materials

    • Thermoplastics
    • Thermosets
    • Elastomers
    • Silocone (LSR)
    • Natural and vulcanised rubber
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Particle reinforced composite materials
  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
  • Precious metals

    • Other precious metals
Read more

Industries

  • Building, agricultural and forestry machinery manufacturing
  • Fittings engineering
  • Lighting industry
  • Mining and tunnel engineering
  • Office machinery and supplies
  • Chemical industry
  • Railway and rail vehicles industry
  • Electrical industry
  • Power generation and transmission industry
  • Telecommunication industry
  • Packaging industry
  • Machine tool manufacturing
  • Apparatus engineering
  • Drive and gear engineering
  • Plant engineering and construction
  • Construction and architectural supplies
  • Automation and control engineering
  • Mechanical engineering
  • Precision engineering, mechatronics and optics
  • Household appliance industry
  • Hydraulic and pneumatic industry
  • Information technology (hardware)
  • Air conditioning, refrigeration and ventilation industry
  • Boiler, container and tank construction
  • Aerospace and aviation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Furniture industry
  • Paper and printing machinery industry
  • Clean room technology
  • Shipbuilding industry
  • Special purpose machinery manufacturing
  • Automotive and vehicle construction
Read more

References

Fertigung von Stahlbau-Komponenten für Bahnaufträge der SIEMENS AG;
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