Techpilot Basis Member

    A-Kaiser GmbH

    Techpilot Basis Member
    • Industriestraße 11
    • 94529 Aicha vorm Wald (Passau, Landkreis)
    • Germany
    • Phone: Show phone number +49 8544 3090
    • Fax: Show fax number -
    • Web: Website
    • Member since: 2020
    • last seen online: >360 days
    • Company data:
    • Employees: 500 - 1000
    • Year of foundation: 1979
    • Turnover: 50 - 100 Mil.
    • Certifications:
    • IATF 16949:2016
    • ISO 9001:2015
    • ISO 14001
    • Location:
    Map Location
    • further locations:
    • 1. Standort: Industriestraße 11, 94529 Aicha vorm Wald, Deutschland 2. Standort: Am Gewerbepark 4, 94121 Salzweg, Deutschland
Contact & company data

Contact name

Matthias Erler

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

1 - 10000000 10 mm -
1200 mm
10 mm -
1200 mm
10 mm -
1200 mm
-
max. 700 kg -

Machining - Machining (Extruded Profiles)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Machining of extruded sections

- -
50 mm -
1600 mm
50 mm -
1600 mm
-
max. 50 kg -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

1 - 10000000 20 mm -
900 mm
20 mm -
900 mm
20 mm -
900 mm
-
- -

Deep-hole drilling

1 - 10000000 5 mm -
1200 mm
5 mm -
1200 mm
5 mm -
1200 mm
15 mm -
1200 mm
max. 700 kg -

Form milling (3 D)

1 - 10000000 20 mm -
1200 mm
20 mm -
1200 mm
20 mm -
1200 mm
-
- -

Full-range milling (including turning)

1 - 10000000 20 mm -
1200 mm
20 mm -
1200 mm
20 mm -
1200 mm
15 mm -
500 mm
- -

HSC milling

1 - 10000000 20 mm -
1200 mm
20 mm -
1200 mm
20 mm -
1200 mm
-
max. 700 kg -

Milling

1 - 10000000 20 mm -
1200 mm
20 mm -
1200 mm
20 mm -
1200 mm
-
- -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Automatic turning (bar)

1 - 10000000 10 mm -
600 mm
-
-
15 mm -
500 mm
- -

Broaching

1 - 10000000 10 mm -
600 mm
-
-
15 mm -
500 mm
- -

Centering / end facing

1 - 10000000 10 mm -
600 mm
-
-
15 mm -
500 mm
- -

Full-range turning (including milling)

1 - 10000000 10 mm -
600 mm
-
-
15 mm -
500 mm
- -

Hard turning

1 - 10000000 10 mm -
600 mm
-
-
15 mm -
500 mm
- -

Swiss turning

1 - 10000000 10 mm -
600 mm
-
-
15 mm -
500 mm
- -

Turning

1 - 10000000 10 mm -
600 mm
-
-
15 mm -
500 mm
- -

Surface treatment - Labelling / marking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser marking / Laser inscription

1 - 10000000 15 mm -
1200 mm
15 mm -
1200 mm
15 mm -
1200 mm
15 mm -
1200 mm
- -

Marking

1 - 10000000 10 mm -
1200 mm
10 mm -
1200 mm
10 mm -
1200 mm
10 mm -
1200 mm
- -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Centreless grinding

1 - 10000000 20 mm -
1200 mm
-
-
20 mm -
1200 mm
max. 700 kg -

Circular honing - external

1 - 10000000 20 mm -
1200 mm
-
-
20 mm -
1200 mm
max. 300 kg -

Circular honing - internal

1 - 10000000 20 mm -
1200 mm
20 mm -
1200 mm
20 mm -
1200 mm
20 mm -
1200 mm
max. 300 kg -

External cylindrical grinding

1 - 30000 20 mm -
1200 mm
-
-
20 mm -
1200 mm
- -

Internal cylindrical grinding

1 - 30000 20 mm -
1200 mm
-
-
20 mm -
1200 mm
- -

Roller finishing external

1 - 10000000 10 mm -
180 mm
-
-
10 mm -
180 mm
max. 10 kg -

Roller finishing internal

1 - 10000000 10 mm -
180 mm
-
-
10 mm -
180 mm
max. 10 kg -

Shot blasting

1 - 10000000 10 mm -
1200 mm
10 mm -
1200 mm
10 mm -
1200 mm
-
max. 300 kg -

Surface grinding machine

1 - 30000 10 mm -
1200 mm
10 mm -
1200 mm
10 mm -
1200 mm
-
max. 300 kg -
further Technologies

Company description

A-Kaiser GmbH has been a leader in the machining of lightweight aluminium components and ultra-lightweight magnesium parts since 1979. On account of their low weight and associated economy, these components are the choice of the automotive industry.
Germany’s major automotive manufacturers and renowned Tier 1 suppliers have numbered among some of our customers for decades. We are currently focusing our company on the field of chassis components and electro-mobility.
At our two production plants, we have an over 600-strong workforce specialising in the mechanical processing of gear and clutch housings, which are supplied to gear plants as ready-to-install components.

A-Kaiser GmbH disposes over a broad spectrum of industrial manufacturing processes and capabilities for the high precision pre- and final processing of semi-finished metal products. We produce everything from different unmachined metal parts (grey cast iron and spheroidal graphite iron, aluminium die castings, magnesium die castings, forged parts, steel alloys etc.), through to fully assembled axle parts.
Our portfolio covers a range of just-in-time production configurations for machining vehicle components. Intricate and delicate series machining involving lightweight unfinished aluminium and magnesium castings top off our service portfolio, as is the case for the manufacture of ‘green parts’ and parts ready for immediate installation on a plant's assembly line.

Our value-orientated process development and production planning begins with comprehensive expert knowledge of products and processes.
The combination of production systems, machines and highly trained and qualified staff who are familiar with processes together with our in-house tool and fixture construction ensure an extremely tight and flexible value chain. To ensure a smooth workflow, the tool and fixture construction and industrial engineering departments are in direct contact with each other. The latter works very closely with the automation team.
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Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel
  • Cast metals

    • Cast steel
    • Cast iron
  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
    • Solder
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Industries

  • Railway and rail vehicles industry
  • Electrical industry
  • Power generation and transmission industry
  • Precision engineering, mechatronics and optics
  • Household appliance industry
  • Hydraulic and pneumatic industry
  • Air conditioning, refrigeration and ventilation industry
  • Aerospace and aviation industry
  • Medical technology
  • Military engineering
  • Furniture industry
  • Shipbuilding industry
  • Mining and tunnel engineering
  • Building, agricultural and forestry machinery manufacturing
  • Automotive and vehicle construction
  • Drive and gear engineering
  • Mechanical engineering
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References

Volkswagen, Daimler, Audi, BMW, Caterpillar, Skoda, Deutz uvm.
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