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Techpilot Basis Member

    Ahlberg Metalltechnik GmbH

    Techpilot Basis Member
    • Igo-Etrich-Strasse 7
    • 12487 Berlin (Berlin-West, Stadt)
    • Germany
    • Phone: Show phone number +49 30683200555
    • Fax: Show fax number +49 30683200570
    • Web: Website
    • Member since: 2011
    • last seen online: >360 days
    • Company data:
    • Employees: 100 - 200
    • Year of foundation: 2004
    • Turnover: 10 - 20 Mil.
    • Certifications:
    • IATF 16949:2016
    • ISO 9001:2015
    • ISO 14001
    • Location:
     Map Location
Contact & company data

Contact name

Dennis Weikamp

Technologies

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

 50 - 10000 1 mm -
1000 mm		 1 mm -
600 mm		 1 mm -
600 mm		 -
 - -

Full-range milling (including turning)

 1000 - 250000 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 - -

Milling

 1000 - 250000 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 -
 - -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Automatic turning (bar)

 500 - 5000000 1 mm -
700 mm		 -
 -
 1 mm -
65 mm		 - -

Full-range turning (including milling)

 100 - 1000000 1 mm -
680 mm		 -
 -
 1 mm -
190 mm		 - -

Swiss turning

 1000 - 100000 1 mm -
700 mm		 -
 -
 1 mm -
65 mm		 - -

Turning

 50 - 250000 5 mm -
1000 mm		 -
 -
 10 mm -
600 mm		 - -

Sheet metal processing - Sheet Metal Forming (Stamping, Deep-drawing)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Punching / pressing (Out-of-tool)

 10000 - 10000000 1 mm -
1000 mm		 1 mm -
700 mm		 -
 -
 - 1 mm -
8 mm

Structural Steelwork & Welding - Welding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spot welding

 1 - 1000000 -
 -
 -
 -
 - mm -
8 mm

Stud welding

 1 - 1000000 -
 -
 -
 -
 - -

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Punching / Cutting tools

 - 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 -
 max. 1000 kg -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

 - 1 mm -
10000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 -
 max. 1000 kg -

Clamping devices

 - mm -
1000 mm		 mm -
1000 mm		 mm -
1000 mm		 -
 max. 1000 kg -

Drilling / milling jigs

 - 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 -
 max. 1000 kg -

Measuring / testing jigs

 - 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 -
 max. 1000 kg -

Welding jigs

 - 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 -
 max. 1000 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Mechanical assembly

 - -
 -
 -
 -
 max. 1000 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

 - mm -
1000 mm		 mm -
1000 mm		 mm -
1000 mm		 mm -
1000 mm		 max. 1000 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Centreless grinding

 - 250000 mm -
1000 mm		 -
 -
 mm -
1000 mm		 max. 1000 kg -
further Technologies

Company description
The John Banholzer Metallwarenfabrikation GmbH is an owner-managed, medium-sized companies in Berlin, which has been operating for more than half a century as a manufacturer of forged parts, especially for the automotive industry.

Our core competence lies in the metal forming. We manufacture high quality stamping, bending, - and drawing parts of varying difficulty in a variety of lot sizes.

With our modern stamping and transfer machines with a pressing force 50-320 t we can edit tape material comprises from 0.1 up to 6.5 mm for all common steel, stainless steel and non-metal materials and even stamping gold-plated circuit boards as well as two deep drawing presses 115-250 tons of force also manufacture deep drawn parts.

To our manufacturing range includes the manufacturing of sheet metal and welded assemblies by welding and assembly fixtures.

The basis of our performance in the series production represents the tool and fixtureThese include conception, design and construction of optimally designed for the purpose of tools in close cooperation with our customers. Following these ideas, we build bending, embossing, cutting, thermoforming, and Progressive and transfer dies.

We also manufacture prototypes, pre-series and patterns cheap and quickly with the help of standard tools, devices and support tools.

Every day it inspires us, that for many years then, leading companies in the automotive industry such as Daimler and ZF at us, and customers from other industries such as Bosch-Siemens in the household appliance industry, Otto Bock HealthCare from the medical and Siemens in the energy trust us.

In recent years we have expanded our production portfolio and expanded our capacity in the hybrid region, especially in case of power rails for batteries.
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Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel

  • Cast metals

    • Cast steel
    • Cast iron

  • Light metals

    • Aluminium and aluminium alloys

  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys

  • Precious metals

    • Silver
    • Gold
    • Other precious metals
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Industries
  • Automotive and vehicle construction
  • Railway and rail vehicles industry
  • Electrical industry
  • Precision engineering, mechatronics and optics
  • Hydraulic and pneumatic industry
  • Medical technology
  • Furniture industry
  • Special purpose machinery manufacturing
  • Automation and control engineering
  • Apparatus engineering
  • Drive and gear engineering
  • Plant engineering and construction
  • Mechanical engineering
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References
Mercedes Benz, Nissan, Renault, Accumotive, Valmet, AMG, Bosch, GPM, SKF, Adidas, ZF, Wabco, Kromberg & Schubert, Baumer, Melag, Schüco, Knorr-Bremse, Siemens
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