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Techpilot Basis Member

    HELIX GUSS GmbH Aluminium-Kokillenguss

    Techpilot Basis Member
    • Unterm Ohmberg 5
    • 34431 Marsberg (Hochsauerlandkreis)
    • Germany
    • Phone: Show phone number 029929755-0
    • Fax: Show fax number 02992975512
    • Web: Website
    • Member since: 2009
    • last seen online: >360 days
    • Company data:
    • Employees: 20 - 50
    • Year of foundation: 1982
    • Turnover: 1 - 5 Mil.
    • Location:
     Map Location
    • further locations:
    • Unterm Ohmberg 4 - 34431 Marsberg
Contact & company data

Contact name

Helge Kegenbein, Dr.-Ing.

  •  

  • Phone: Show phone number 029929755-0
  • Fax: Show fax number 02992975512
  • E-Mail: contact now

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

 1 - 500 10 mm -
1020 mm		 10 mm -
510 mm		 10 mm -
460 mm		 -
 max. 1200 kg -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Form milling (3 D)

 1 - 500 10 mm -
1020 mm		 10 mm -
510 mm		 10 mm -
460 mm		 -
 - -

Milling

 1 - 500 10 mm -
1020 mm		 10 mm -
510 mm		 10 mm -
460 mm		 -
 - -

Ultrasonic milling

 1 - 500 10 mm -
350 mm		 10 mm -
340 mm		 10 mm -
240 mm		 -
 max. 1200 kg -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Turning

 1 - 500 1 mm -
500 mm		 -
 -
 30 mm -
350 mm		 - -

Casting - Casting

Technology Lotsize Length Width Height Diameter Weight Material Strength

Gravity die casting

 100 - 100000 10 mm -
1500 mm		 10 mm -
1000 mm		 10 mm -
1000 mm		 -
 max. 1000 kg -

Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Gravity casting moulds

 - 10 mm -
2500 mm		 10 mm -
1500 mm		 10 mm -
1500 mm		 -
 max. 1000 kg -

Modelmaking

 - 10 mm -
2500 mm		 10 mm -
1500 mm		 10 mm -
1500 mm		 -
 max. 1000 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Mechanical assembly

 - -
 -
 -
 -
 max. 250 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Surface grinding machine

 1 - 100000 1 mm -
1000 mm		 1 mm -
750 mm		 1 mm -
750 mm		 -
 max. 750 kg -
further Technologies

Company description
We are a medium sized company that deals with the casting and machining of aluminum products.

In our house create approximately 50 employees, from engineers on skilled workers to trainees in the departments Die-casting, grinding, machining, CNC machining, grinding, polishing, powder coating, printing and mounting, as well as ultrasonic machining with measurement, X-ray inspection and documentation .

To our national and international customers include companies from the industry and craft fields of electrical engineering, automobile, gear technology, food and household goods, instruments, leisure and garden furniture, furniture, multimedia and pump technology.

Our goal is to offer you a product from planning and design through to the finished part.

For about two years we have hizugenommen to our Gießkompetenz Gravity die casting, the liquid presses and can produce very dense microstructure cost without sprue and riser with this procedure.(Pans, feet, pots but also more complex structures)

Die cast aluminum

11 in electric furnaces, the aluminum is molten.
Depending on the product and use a wide variety of alloys with appropriate melting and heat treatment applied.

The liquefied aluminum is poured by hand with the help of a ladle into molds (molds) that are placed in advance with butane gas fires to temperature.
After a specified Erkaltungszeit the mold is opened and the casting.
On average, we pour about 90 parts per mold and layer.

Each casting is subject to a visual inspection.
The QS takes interval based front-destructive material testing, to observe the casting quality in the interior of the piece.

CNC machining

In many cases, machining operations are necessary.
We have built our own house CNC department that allows all kinds of 'rotating' and 'milled' edits.

Manual edits

In many cases, manual activities are as deburring, judge or drill and tap drill necessary or not feasible other than by hand.
Too, we have adjusted competent forces involved in these activities. Most of the edits are performed on specially constructed devices.

Sawing, grinding,

After casting sprues and risers are separated with log band saws. After the parts are tempered, meaning they are cured in convection ovens at 570 ° C and annealed at 180 ° C.

In the grinding castings for machining are prepared or prepared the surface for subsequent coating.
Also, the dimensionally accurate grinding after drawing is dominated by our professionals, so that a subsequent machining can possibly be dispensed with.

After fine grinding, polishing takes place. The customer receives the polished finished product.

Powder coating

To give the surfaces of castings a sizable structure or enhanced durability, abrasion resistance, weather resistance, etc. (surface finish), we have built a powder coating.

Here we wear electrostatically charged powder onto the workpiece that is subsequently heated in the oven and after cooling results in a solid coating of the workpiece.
The quality of the coating is ensured and documented checks of layer thickness, adhesion and resistance.

Assembly

In addition to manufacturing the einzeilnen components of a product, we take care of you, of course, partial or complete assembly of the entire product.

We ship the finished products, of course, directly from our company to your customers. ...
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Company images

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel

  • Cast metals

    • Cast steel
    • Cast iron

  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys

  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
    • Solder

  • Plastics/synthetic materials

    • Thermoplastics
    • Thermosets
    • Elastomers
    • Silocone (LSR)
    • Natural and vulcanised rubber
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Particle reinforced composite materials
    • Wood-Plastic-Composites (WPC)
    • Natural Fibre Composites (NFC)

  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
    • Carbide
    • Silicium

  • Sintered materials

    • Metal powder for formed parts
    • Metal powder for hard metal

  • Non-metal inorganic materials

    • Ceramics
    • Glass
    • Concrete
    • Cast minerals
    • Graphite

  • Precious metals

    • Silver
    • Gold
    • Platinum
    • Other precious metals

  • Natural materials

    • Wood/timber
    • Rock
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Industries
  • Apparatus engineering
  • Fittings engineering
  • Automation and control engineering
  • Automotive and vehicle construction
  • Building, agricultural and forestry machinery manufacturing
  • Construction and architectural supplies
  • Lighting industry
  • Chemical industry
  • Railway and rail vehicles industry
  • Electrical industry
  • Power generation and transmission industry
  • Precision engineering, mechatronics and optics
  • Mechanical engineering
  • Hydraulic and pneumatic industry
  • Air conditioning, refrigeration and ventilation industry
  • Aerospace and aviation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Furniture industry
  • Paper and printing machinery industry
  • Shipbuilding industry
  • Special purpose machinery manufacturing
  • Packaging industry
  • Machine tool manufacturing
  • Drive and gear engineering
  • Plant engineering and construction
  • Household appliance industry
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