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Karl Rejlek GmbH Wien

    Karl Rejlek GmbH

    Techpilot Premium Member
    • Kirchfeldgasse 69
    • 1230 Wien (Wien)
    • Austria
    • Phone: Show phone number +43 1 982 16 78
    • Fax: Show fax number +43 1 982 1678-113
    • Web: Website
    • Premium Member since: 2021
    • last seen online: this week
    • Company data:
    • Employees: 100 - 200
    • Year of foundation: 1966
    • Turnover: 20 - 50 Mil.
    • Certifications:
    • ISO 9001:2015
    • ISO 14001
    • EN ISO 13485
    • Location:
     Map Location
    • further locations:
    • Österreich, Ungarn , Slowakei
Contact & company data

Contact names

Robert Rejlek

  •  

  • Phone: Show phone number +43 1 804 86 26
  • Fax: Show fax number +43 1 804 86 26 13
  • E-Mail: contact now

Karl Rejlek

  • GL

  • Phone: Show phone number 004319821678190
  • Fax: Show fax number 004319821678113
  • E-Mail: contact now

David Lachnit

  •  

  • Phone: Show phone number +4319821678112
  • E-Mail: contact now
  •  

Technologies

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

 1 - 1000 5 mm -
600 mm		 5 mm -
600 mm		 5 mm -
600 mm		 -
 - -

Deep-hole drilling

 1 - 1000 10 mm -
500 mm		 10 mm -
50 mm		 10 mm -
500 mm		 10 mm -
100 mm		 max. 500 kg -

Form milling (3 D)

 - 500000 mm -
99999998 mm		 mm -
99999998 mm		 mm -
99999998 mm		 -
 - -

HSC milling

 1 - 1000 10 mm -
1000 mm		 10 mm -
1000 mm		 10 mm -
1000 mm		 -
 max. 500 kg -

Milling

 1 - 1000 10 mm -
1000 mm		 10 mm -
1000 mm		 10 mm -
1000 mm		 -
 - -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Hard turning

 1 - 10000 5 mm -
250 mm		 -
 -
 1 mm -
250 mm		 - -

Turning

 1 - 1000 10 mm -
500 mm		 -
 -
 1 mm -
300 mm		 - -

Sheet metal processing - Sheet Metal Forming (Stamping, Deep-drawing)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Fineblanking / pressing

 1000 - 10000000 10 mm -
100 mm		 5 mm -
50 mm		 -
 -
 - -

Punching / pressing (Out-of-tool)

 - 99999998 mm -
99999998 mm		 mm -
99999998 mm		 -
 -
 - mm -
99999998 mm

Plastics & Rubber - Injection Moulding, Extruding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulding

 - 99999998 mm -
99999998 mm		 mm -
99999998 mm		 mm -
99999998 mm		 -
 max. 99999998 kg -

Injection-mould around inserts

 1 - 5000000 1 mm -
200 mm		 1 mm -
200 mm		 1 mm -
200 mm		 -
 max. 2 kg -

Multi component injection moulding

 10000 - 1000000 0.1 mm -
500 mm		 0.1 mm -
500 mm		 0.1 mm -
500 mm		 -
 max. 2.5 kg -

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Die replacement / wearing part manufacturing

 - -
 -
 -
 -
 - -

Embossing / swage dies

- 2 mm -
800 mm		 2 mm -
500 mm		 2 mm -
200 mm		 -
 max. 3 kg -

Follow-on composite tools

 - 1 mm -
3500000 mm		 1 mm -
1500000 mm		 1 mm -
500 mm		 -
 max. 8000 kg -

Punching / Cutting tools

 - 1 mm -
3500000 mm		 1 mm -
1500000 mm		 1 mm -
500000 mm		 -
 max. 8000 kg -

Tool making - Etching and Spark Erosion

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spark erosion countersinking

 1 - 500 10 mm -
300 mm		 10 mm -
300 mm		 10 mm -
300 mm		 -
 max. 30 kg -

Spark erosion wire cutting

 1 - 500 10 mm -
300 mm		 10 mm -
300 mm		 10 mm -
300 mm		 -
 max. 10 kg -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / milling jigs

 - 500 mm -
1000 mm		 500 mm -
1000 mm		 500 mm -
1000 mm		 -
 max. 100 kg -

Gauges

 - 10 mm -
3500 mm		 50 mm -
2000 mm		 10 mm -
2000 mm		 -
 max. 3000 kg -

Measuring / testing jigs

 - 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 -
 max. 1000 kg -

Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Blow moulds

 - 100 mm -
500 mm		 100 mm -
500 mm		 100 mm -
500 mm		 -
 max. 2 kg -

Injection moulds

 - 1 mm -
1200 mm		 1 mm -
1200 mm		 1 mm -
1200 mm		 -
 max. 3000 kg -

Modelmaking

 - 1 mm -
600 mm		 1 mm -
600 mm		 1 mm -
600 mm		 -
 max. 150 kg -

Structural Steelwork & Welding - Welding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Inert gas shielded arc welding (Plasma)

 1000 - 1000000 10 mm -
500 mm		 10 mm -
250 mm		 10 mm -
250 mm		 5 mm -
50 mm		 max. 5 kg 0.5 mm -
8 mm

Laser-beam welding

 100 - 500000 100 mm -
500 mm		 100 mm -
500 mm		 100 mm -
500 mm		 100 mm -
500 mm		 max. 10 kg -

Plastics & Rubber - Joining (Plastics & Rubber)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Ultrasonic welding

 1000 - 100000 10 mm -
500 mm		 10 mm -
500 mm		 -
 -
 - 10 mm -
500 mm

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Industrial / On-site-assembly

 - -
 -
 -
 -
 max. 50 kg -

Mechanical assembly

 - -
 -
 -
 -
 max. 50 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

 - 1 mm -
1000 mm		 1 mm -
1000 mm		 1 mm -
300 mm		 0.1 mm -
300 mm		 max. 50 kg -

Mechanical Engineering & Assembly - Mechanical Engineering

Technology Lotsize Length Width Height Diameter Weight Material Strength

Apparatus engineering

 1 - 10 1000 mm -
8000 mm		 1000 mm -
5000 mm		 1000 mm -
3000 mm		 -
 max. 10000 kg -

Mechanical engineering

 1 - 100 100 mm -
5000 mm		 100 mm -
1000 mm		 100 mm -
3000 mm		 -
 max. 10000 kg -

Tool building

 1 - 100 100 mm -
8000 mm		 100 mm -
5000 mm		 100 mm -
3000 mm		 -
 max. 10000 kg -

Surface treatment - Labelling / marking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser marking / Laser inscription

 5 - 1000 50 mm -
250 mm		 50 mm -
250 mm		 50 mm -
250 mm		 50 mm -
250 mm		 - -

Pad printing

 1000 - 500000 10 mm -
250 mm		 10 mm -
250 mm		 -
 -
 - -

Screen printing

 1 - 1000000 1 mm -
500 mm		 1 mm -
500 mm		 1 mm -
500 mm		 -
 - -

Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spray-painting

 1000 - 1000000 20 mm -
700 mm		 20 mm -
700 mm		 250 mm -
700 mm		 -
 max. 5 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

External cylindrical grinding

 1 - 1000 5 mm -
500 mm		 -
 -
 1 mm -
250 mm		 - -

Internal cylindrical grinding

 1 - 1000 25 mm -
500 mm		 -
 -
 5 mm -
200 mm		 - -

Surface grinding machine

 1 - 1000 50 mm -
1000 mm		 5 mm -
500 mm		 1 mm -
250 mm		 -
 max. 50 kg -

Additive Manufacturing - Additive Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Additive Manufacturing (general)

 1 - 1000 1 mm -
2000 mm		 1 mm -
1000 mm		 1 mm -
1000 mm		 -
 - -

Fused deposition modelling (FDM)

 1 - 100 10 mm -
500 mm		 10 mm -
500 mm		 10 mm -
500 mm		 -
 - -

Stereolithography (SLA)

 1 - 100 2 mm -
2000 mm		 2 mm -
700 mm		 2 mm -
700 mm		 -
 - -

Vacuum casting

 1 - 300 2 mm -
700 mm		 2 mm -
500 mm		 2 mm -
500 mm		 -
 max. 150 kg -
further Technologies

Company description
Our customers are offered everything they need within our group of companies, all in one basket: from development and project management via the production of tools for plastic and metal fabrication, through to manufacturing the parts.

In this way we closely co-operate with our customers in developing functional structural plastic and metal components on the basis of the design, thereby achieving an optimum combination between plan, design, manufacture, and cost structure.

The integrated possibilities have enabled us substantially to shorten the project run up to the point of series production. The systems Pro-engineer and Catia, available to our staff, permit the creation of structural components and tools, "in one casting" as it were.


Injection Moulds Our staff in the individual manufacturing areas have state-of-the-art technologies and most up-to-date machines (such as 12-wire and 15-wire cavity sinking EDM machines) at their disposal. In producing moulds with a guaranteed number of shots, especially for the automobile industry and consumer electronics, our dictum is precision and quality.

This holds true for injection moulds, diecasting, duroplastic, two-component, rotating, transfer and insert/outsert moulds, just as much as it does for two-colour moulds, combinations of hard and soft plastics, automatic wire leads, in-mould decoration, and precision gear wheels.

Rapid tooling with the aid of our EOS metal sintering machine M250 Extended makes it possible to produce mould inserts for injection moulds and prototype tools within a very short time.


Eighty moulding machines in Vienna and Hungary, with a clamping force of between 25 and 1,100 tons, offer all the possibilities of manufacturing moulded, thermosetting and duroplast, gas-injection moulded, two-component moulded, insert and outsert moulded, as well as in-mould decoration parts.

Our machines are equipped with automatic robot systems, and automatic packaging lines complement the production line.

Vienna: 3-shift operation / technical products and precision parts with a mould clamping force of up to 500 tons,

Hungary: 4-shift operation / technical products and design parts with a mould clamping force of up to 1,100 tons.


Your plastic parts are coated in three fully automated painting lines on a water-soluble basis (single-component or two-component coating).

Your metal parts are electrostatically painted, from the smallest parts up to housing coatings for consumer electronics.
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Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel

  • Cast metals

    • Cast steel
    • Cast iron

  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys

  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
    • Solder

  • Plastics/synthetic materials

    • Thermoplastics
    • Acrylic (PMMA)
    • Thermosets
    • Elastomers
    • Silocone (LSR)
    • Natural and vulcanised rubber
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Particle reinforced composite materials
    • Wood-Plastic-Composites (WPC)
    • Natural Fibre Composites (NFC)

  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
    • Carbide
    • Silicium

  • Sintered materials

    • Metal powder for formed parts
    • Metal powder for hard metal

  • Non-metal inorganic materials

    • Ceramics
    • Glass
    • Concrete
    • Cast minerals
    • Graphite

  • Precious metals

    • Silver
    • Gold
    • Platinum
    • Other precious metals

  • Natural materials

    • Wood/timber
    • Rock
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Industries
  • Power generation and transmission industry
  • Precision engineering, mechatronics and optics
  • Household appliance industry
  • Hydraulic and pneumatic industry
  • Information technology (hardware)
  • Air conditioning, refrigeration and ventilation industry
  • Boiler, container and tank construction
  • Aerospace and aviation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Furniture industry
  • Paper and printing machinery industry
  • Clean room technology
  • Shipbuilding industry
  • Special purpose machinery manufacturing
  • Telecommunication industry
  • Packaging industry
  • Machine tool manufacturing
  • Electrical industry
  • Chemical industry
  • Office machinery and supplies
  • Mining and tunnel engineering
  • Lighting industry
  • Construction and architectural supplies
  • Building, agricultural and forestry machinery manufacturing
  • Automotive and vehicle construction
  • Automation and control engineering
  • Fittings engineering
  • Apparatus engineering
  • Drive and gear engineering
  • Plant engineering and construction
  • Railway and rail vehicles industry
  • Mechanical engineering
Read more

References
automotive industry, consumer electronics, telecommunication, medical
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