managing director
Nozzle bar
Guide bushing
Eccentric shaft
Optic box
Housing
Producing of long precise part with hundreds of deep holes drilled in different angles and milling of different shapes over a long length.
We needed to develop our own clamping device for rotary table to be able to mill and drill long parts in various angles and shapes.
Using this clamping device, we are able to produce wide range of different and difficult long parts, which give us big opportunities on market.
Lotsize:
5
Material(s):
Aluminium EN AW 6082
Size:
1310 x 123 x 90 mm
Weight:
13 kg
Machining processes:
CNC milling
Item or component:
Individual Part
Production in-house or with partners:
Inhouse
Very tight tolerances and superior surface roughness in all grooves.
We had to use antidamping tools and special measurement equipment, which need to be ordered directly for this job.
With using of antidamping tools, we acquired skills suitable for future projects. Now we are able to offer more difficult parts similar to this one.
Lotsize:
6
Material(s):
S355
Size:
410 x 224 mm
Weight:
103 kg
Machining processes:
CNC turning and CNC milling (5axes)
Item or component:
Individual Part
Production in-house or with partners:
Inhouse
This was very important job for us and it is one of the most important part in our production and we are very proud of it. The main challenge was to produce very precise shaft with tight tolerances and eccentric inner and outer diameters.
It took a longer time to find the way how to pruduce such precise shaft with perfect quality together with big eccentricity. We found the way in combination of machining on vertical lathe and milling centre together with clamping system developed by us.
Our solution is unique in way, that we are producting these shafts with eccentricity of 16mm with runout and paralellism within 0,02mm in all dimensions and diameters. We had to use special clamping devices and tools developed by us.
Lotsize:
4
Material(s):
34CrNiMo6+QT
Size:
490 x 240 mm
Weight:
74 kg
Machining processes:
CNC Turning and CNC milling
Item or component:
Individual Part
Production in-house or with partners:
Inhouse
This part is one of the most precise parts what we produced. All dimensions and geometrical tolerances are withing 0,015mm.
We produced the part on 5axis milling machine which have linear scales on all 5 axes and we are doing the special kinematic maintenance once per two weeks for perfect condition.
This solution is unique, because this part is used in optical devices in printing machines and need to be in prefect quality, what we achieved by using our most precision milling centre, special tools for aluminium and complicated production processes.
Lotsize:
-
Material(s):
Aluminium EN AW 7075
Size:
332 x 97 x 63 mm
Weight:
2 kg
Machining processes:
CNC 5axis milling
Item or component:
Individual Part
Production in-house or with partners:
Inhouse
This part was perfect combination of turning and milling operations. We had to think about machining process longer time to eliminate all risks during cut off 80% of raw material during production.
We had to do more production steps between each operations to solve problems with thermal and mechanical deformation.
There were many tight tolerances on dimensions and very tight geometrical tolerances on this part. We had to use special clamping solutions and added more machining steps to keep tolerances and best quality.
Lotsize:
-
Material(s):
C45
Size:
186 x 130 mm
Weight:
9 kg
Machining processes:
CNC turning and CNC 5axis milling
Item or component:
Individual Part
Production in-house or with partners:
Inhouse
| Technology | Lotsize | Length | Width | Height | Diameter | Weight | Material Strength |
|---|---|---|---|---|---|---|---|
5-axis milling machines |
5 - 500 | 20 mm - 1100 mm |
20 mm - 1100 mm |
20 mm - 1000 mm |
- |
- | - |
Engraver milling |
5 - 1000 | 5 mm - 2000 mm |
5 mm - 500 mm |
5 mm - 500 mm |
10 mm - 850 mm |
max. 500 kg | - |
Form milling (3 D) |
5 - 1000 | 10 mm - 2000 mm |
10 mm - 500 mm |
10 mm - 700 mm |
- |
- | - |
Milling |
1 - 10000 | 10 mm - 3500 mm |
10 mm - 1600 mm |
10 mm - 1000 mm |
- |
- | - |
| Technology | Lotsize | Length | Width | Height | Diameter | Weight | Material Strength |
|---|---|---|---|---|---|---|---|
Automatic turning (bar) |
100 - 10000 | 1 mm - 100 mm |
- |
- |
5 mm - 50 mm |
- | - |
Broaching |
1 - 1000 | 10 mm - 200 mm |
- |
- |
10 mm - 300 mm |
- | - |
Centering / end facing |
5 - 1000 | 5 mm - 2000 mm |
- |
- |
20 mm - 400 mm |
- | - |
Deep-hole drilling |
5 - 1000 | 5 mm - 500 mm |
5 mm - 500 mm |
5 mm - 500 mm |
20 mm - 800 mm |
max. 500 kg | - |
Full-range turning (including milling) |
1 - 10000 | 2 mm - 2000 mm |
- |
- |
8 mm - 1200 mm |
- | - |
Hard turning |
1 - 1000 | 2 mm - 2000 mm |
- |
- |
8 mm - 1200 mm |
- | - |
Shaft machining |
1 - 10000 | 2 mm - 2000 mm |
- |
- |
8 mm - 450 mm |
max. 500 kg | - |
Turning |
1 - 10000 | 2 mm - 2000 mm |
- |
- |
8 mm - 1200 mm |
- | - |
| Technology | Lotsize | Length | Width | Height | Diameter | Weight | Material Strength |
|---|---|---|---|---|---|---|---|
Drilling / threading / tapping |
5 - 500 | 20 mm - 2000 mm |
20 mm - 600 mm |
20 mm - 600 mm |
- |
max. 500 kg | - |
Sawing |
1 - 1000 | 5 mm - 2000 mm |
5 mm - 550 mm |
5 mm - 550 mm |
10 mm - 550 mm |
- | - |
| Technology | Lotsize | Length | Width | Height | Diameter | Weight | Material Strength |
|---|---|---|---|---|---|---|---|
Mechanical assembly |
- | - |
- |
- |
- |
max. 250 kg | - |
| Technology | Lotsize | Length | Width | Height | Diameter | Weight | Material Strength |
|---|---|---|---|---|---|---|---|
Measuring / testing |
- | 1 mm - 2000 mm |
1 mm - 900 mm |
1 mm - 900 mm |
1 mm - 900 mm |
max. 500 kg | - |
| Technology | Lotsize | Length | Width | Height | Diameter | Weight | Material Strength |
|---|---|---|---|---|---|---|---|
Laser depth engraving |
1 - 1000 | 10 mm - 400 mm |
10 mm - 400 mm |
10 mm - 400 mm |
10 mm - 400 mm |
- | - |
Laser marking / Laser inscription |
1 - 1000 | 10 mm - 400 mm |
10 mm - 400 mm |
10 mm - 400 mm |
10 mm - 400 mm |
- | - |
