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Techpilot Basis Member

    zwerenz industries gmbh

    Techpilot Basis Member
    • Steinbergstraße 57
    • 95671 Bärnau (Tirschenreuth)
    • Germany
    • Phone: Show phone number 09635/9210-0
    • Fax: Show fax number 09635/9210-49
    • Web: Website
    • Member since: 2006
    • last seen online: last 360 days
    • Company data:
    • Employees: 50 - 100
    • Year of foundation: -
    • Turnover: -
    • Certifications:
    • ISO 9001:2008
    • Location:
     Map Location
    • further locations:
    • 95671 Bärnau - Bayern - Oberpfalz - Tirschenreuth 04626 Schmölln - Thüringen
Contact & company data

Contact name

Jürgen Zwerenz

  • Geschäftsführer

  • Phone: Show phone number +49 9635 9210-12
  • Fax: Show fax number +49 9635 9210-48
  • E-Mail: contact now

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

 1 - 9999999 1 mm -
560 mm		 1 mm -
780 mm		 1 mm -
560 mm		 -
 max. 500 kg -

Sawing

 1 - 9999999 1 mm -
560 mm		 1 mm -
780 mm		 1 mm -
560 mm		 4 mm -
220 mm		 - -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Engraver milling

 1 - 9999999 1 mm -
560 mm		 1 mm -
780 mm		 1 mm -
560 mm		 4 mm -
220 mm		 max. 500 kg -

Form milling (3 D)

 1 - 9999999 1 mm -
560 mm		 1 mm -
780 mm		 1 mm -
560 mm		 -
 - -

Milling

 1 - 9999999 1 mm -
560 mm		 1 mm -
780 mm		 1 mm -
560 mm		 -
 - -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Automatic turning (bar)

 1 - 9999999 3 mm -
800 mm		 -
 -
 4 mm -
220 mm		 - -

Centering / end facing

 1 - 9999999 2 mm -
800 mm		 -
 -
 4 mm -
220 mm		 - -

Full-range turning (including milling)

 1 - 9999999 3 mm -
800 mm		 -
 -
 4 mm -
220 mm		 - -

Shaft machining

 1 - 9999999 3 mm -
800 mm		 -
 -
 4 mm -
220 mm		 max. 200 kg -

Turning

 1 - 9999999 2 mm -
800 mm		 -
 -
 4 mm -
220 mm		 - -

Plastics & Rubber - Injection Moulding, Extruding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulding

 1 - 9999999 1 mm -
200 mm		 1 mm -
200 mm		 1 mm -
200 mm		 -
 max. 0.5 kg -

Injection-mould around inserts

 1 - 9999999 1 mm -
200 mm		 1 mm -
200 mm		 1 mm -
200 mm		 -
 max. 0.5 kg -

Casting - Casting

Technology Lotsize Length Width Height Diameter Weight Material Strength

Pressure die casting

 1 - 9999999 1 mm -
300 mm		 1 mm -
300 mm		 1 mm -
300 mm		 -
 max. 1 kg -

Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Injection moulds

 - 10 mm -
500 mm		 10 mm -
500 mm		 10 mm -
500 mm		 -
 max. 1000 kg -

Pressure die cast molds

 - 10 mm -
500 mm		 10 mm -
500 mm		 10 mm -
500 mm		 -
 max. 1000 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Electromechanical assembly

 - -
 -
 -
 -
 max. 100 kg -

Industrial / On-site-assembly

 - -
 -
 -
 -
 - -

Mechanical assembly

 - -
 -
 -
 -
 max. 100 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

 - -
 -
 -
 -
 - -

Surface treatment - Labelling / marking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser depth engraving

 1 - 9999999 1 mm -
500 mm		 1 mm -
500 mm		 1 mm -
500 mm		 1 mm -
220 mm		 - -

Laser marking / Laser inscription

 1 - 999999 1 mm -
60 mm		 1 mm -
60 mm		 1 mm -
60 mm		 1 mm -
60 mm		 - -

Pad printing

 1 - 9999999 1 mm -
100 mm		 1 mm -
100 mm		 -
 -
 - -
further Technologies

Company description
zwerenz industries characterized by high quality standards that are realized by the coincidence of experience and development.

All parts are manufactured in Germany. Motivated employees and flexibility and allow a high level of customer service a reality. The use of modern communication technology enables our officers a constant flow of information on project and production levels.

Die-cast zinc / zinc die casting
The hot chamber die casting machines, used zinc die casting ensure reliable production with consistently high quality. You can reach clamping forces from 75 kN to 700 KN for castings with a gravity of 0.05 up to 1,000 g. As a standard alloy we process ZL0410, also called ZnAl4Cu1 or Zamak5. We can, however, other Zinkdruckgußlegierungen such as ZL0400 ZL0430 or are possible.
Thanks to optimized production processes also extremely thin-walled castings with excellent properties can be produced.To realize topics such as material and weight savings for the customer is the in-house mold design available incl. This can already be in the ground floor each font, so pass on the railways in the tool so that a fault-free production and an optimal result is achieved.

Plastic injection molding
Plastic parts made on modern machines - this makes it possible to process highly sensitive plastics efficiently.
Our machinery consists of injection molding machines with clamping forces from 25 to 100to. Due to the largely automated production creates the basis for a flexible, cost-effective and environmentally friendly mass production.
Through the in-house mold with design department can already be in the planning and development of the railways invest so that an optimum Ergebis is obtained by an error-free production.
Additional Manufacturing Technologies
• Veredelungs-/Kennzeichnungsverfahren like: pad printing or laser marking
• Installation and commisioning of assemblies
• encapsulation of metal parts with plastics

Materials used:
All common thermoplastics suchExample: ABS, PA, PA6.0, PA6.6, PC, PE, PMMA, POM, PP, PPN, PS, etc.
The materials may be colored by the master batch pigments.

Toolmaking
In the field of tool we offer our customers a comprehensive portfolio of services. We distinguish ourselves above all by our high standard of quality. This is made possible by precision in all operations.
The implementation of individual customer requirements, flexible order handling and a high level of customer service are basic requirements that we can provide.

Laser Technology / Laser inscription
The modern way of laser marking enables the processing of almost all materials.
Many of our machines working in CO ² methods by which incorporate by laser beam headings, or similar motives in the works. With this method it is also possible to cut from materials desired contours.
Another lettering style is achieved with YAG lasers.This technique allows the marking / engraving of almost all types of metal.
The third area is the lettering in the color change process dar. Here materials are used which change by the addition of specific components by marking with laser technology at the appropriate place their color.
In zwerenz industries is in this future-oriented field of work by one of the leading companies in Europe. Conceived at the highest technical level of machines and the technical personnel employed enable the implementat...
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Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel

  • Cast metals

    • Cast steel
    • Cast iron

  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys

  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
    • Solder

  • Plastics/synthetic materials

    • Thermoplastics
    • High performance plastic
    • Thermosets
    • Elastomers
    • Silocone (LSR)
    • Natural and vulcanised rubber
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Particle reinforced composite materials
    • Wood-Plastic-Composites (WPC)
    • Natural Fibre Composites (NFC)

  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
    • Carbide
    • Silicium

  • Sintered materials

    • Metal powder for formed parts
    • Metal powder for hard metal

  • Non-metal inorganic materials

    • Ceramics
    • Glass
    • Concrete
    • Cast minerals
    • Graphite

  • Precious metals

    • Silver
    • Gold
    • Platinum
    • Other precious metals

  • Natural materials

    • Wood/timber
    • Rock
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Industries
  • Office machinery and supplies
  • Electrical industry
  • Power generation and transmission industry
  • Precision engineering, mechatronics and optics
  • Household appliance industry
  • Hydraulic and pneumatic industry
  • Air conditioning, refrigeration and ventilation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Furniture industry
  • Machine tool manufacturing
  • Lighting industry
  • Construction and architectural supplies
  • Automotive and vehicle construction
  • Fittings engineering
  • Apparatus engineering
  • Drive and gear engineering
  • Plant engineering and construction
  • Chemical industry
  • Mechanical engineering
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References
Wir fertigen hochwertige Teile u.A. für die : - Automobilbranche - Beschlagindustrie - Elektronikindustrie - Fensterindustrie - Haushaltswarenindustrie - Medizinindustrie - Textilindustrie etc.
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